"Le Belgique" ST build.

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stretch
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Re: "Le Belgique" ST build.

Post by stretch »

The final post with the welder....! The last job being probably the most difficult, welding on the rear flares. First job was to make and install the torsion bar holes. The existing one's on these flares were not correct for an early ST. I had seen this simple pressed version on several real early ST cars so i decided to fit the same.




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I had read various posts over the pond on how people approach the task of welding on the flares. I decided to opt for the method of screwing the flare to the original panel. Starting at the top i then sliced a 6" section and tack welded . Repeat down both sides of the flare until you reach the end of a six foot section of welding. A little dolly work and i am very happy with the result.




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Car can finally come off of the jig and back on to the spinner to tidy up the underside. Thanks to Garry and his lads for the muscle help. This brings me up to date and i promise i won't post anymore metal pictures . Looking forward to putting down the welder and passing this on to the painter very shortly.

Also manage to rivet the front edge of the aluminium door skins. The devils in the detail.
Rivets sourced by fellow DDK'r Kirk. Many thanks.




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On a seperate note, momentum on my build received a shot in the arm after the recent DDK visit to the Techno classic in Essen. I had the great pleasure in being asked to make the Repa race harnesses for the Toad Hall ST that was on display and was recently restored by Porsche. Many thanks Marco. Enjoy the car, i look forward to seeing it in action at Classic Le Mans.



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Dave
70T barn find...... to ST.
1998 C2 996 Kettle
Lightweight_911
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Re: "Le Belgique" ST build.

Post by Lightweight_911 »

Great job on installing the flares Dave ! :cheers:
Andy

“Adding power makes you faster on the straights;
- subtracting weight makes you faster everywhere”
Mike
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Re: "Le Belgique" ST build.

Post by Mike »

Looking great Dave and who's flares are they, they seem to be a good profile?
cheers, Mike.

previously..
1994 968 Club Sport Riviera Blue
1994 993 C2 Carrera Riviera Blue
1972 911S to Martini RSR Prototype Spec
1973 911E to RS Lightweight Specification
1981 924 Carrera GT ex Mexborough car
3.2 Carrera Sport x2
DustyM
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Re: "Le Belgique" ST build.

Post by DustyM »

Very nice work Dave.
stretch
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Re: "Le Belgique" ST build.

Post by stretch »

Thanks for the nice comments chaps. Mike, the flares are the Polish pressed versions. I think they are the same flares being sold worldwide. They are a pretty good fit but they need some work to the bumper seal area.
70T barn find...... to ST.
1998 C2 996 Kettle
911hillclimber
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Re: "Le Belgique" ST build.

Post by 911hillclimber »

So you tacked the flare on and then removed the original from inside?
Never seen that method used before.
73T 911 Coupe, road/hillclimber 3.2L
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Darren65
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Re: "Le Belgique" ST build.

Post by Darren65 »

stretch wrote:Also manage to rivet the front edge of the aluminium door skins.....
....so damned cool! 8)

Awesome build, can't wait to see this special car......top work Dave! 8)
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mrg3.6
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Re: "Le Belgique" ST build.

Post by mrg3.6 »

Unfortunately work keeps getting in the way of my life, so have only just caught up with your thread - great work Dave :)

Martin
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stretch
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Re: "Le Belgique" ST build.

Post by stretch »

Finally..... the shell leaves the cave for paint. :cheers:

The DDK compulsory cling film trailer shots. Transportation and general slavery duties courtesy of our resident Porsche Trim god, Garry from ClassicFX. Thanks mate.


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Dave
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Re: "Le Belgique" ST build.

Post by Darren65 »

Wonderful moment Dave and hope the next stage goes well. Arches look very cool, wish I was seeing them in the flesh sooner 8)

The thread needs a few more images of the shell before cling film.

Congrats
Mike
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Re: "Le Belgique" ST build.

Post by Mike »

definitely need more pictures, especially this!
stretch wrote:Also manage to rivet the front edge of the aluminium door skins. The devils in the detail.
cheers, Mike.

previously..
1994 968 Club Sport Riviera Blue
1994 993 C2 Carrera Riviera Blue
1972 911S to Martini RSR Prototype Spec
1973 911E to RS Lightweight Specification
1981 924 Carrera GT ex Mexborough car
3.2 Carrera Sport x2
aston
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Re: "Le Belgique" ST build.

Post by aston »

Great work Dave..I know what the cling film moment feelings like having just experienced it.

More pictures please..
Kieron.

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stretch
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Re: "Le Belgique" ST build.

Post by stretch »

Thanks chaps. I am obviously very happy with my efforts. To be honest photo's are not my strong point and i think i have posted all the one's i have taken. I will post more when i receive pictures from the painter.
70T barn find...... to ST.
1998 C2 996 Kettle
stretch
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Re: "Le Belgique" ST build.

Post by stretch »

A few pictures for my records. First visit to the painters. Good to see the protective etch coat being removed. I was very impressed with the heavy duty rotisserie which has fixing points in several places rather than just pivoting at the bumper mounts.



Dave

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70T barn find...... to ST.
1998 C2 996 Kettle
Lightweight_911
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Re: "Le Belgique" ST build.

Post by Lightweight_911 »

Exciting stage Dave ...
Andy

“Adding power makes you faster on the straights;
- subtracting weight makes you faster everywhere”
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