Rebuilding a 1958 356A

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58A - 71E
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Post by 58A - 71E »

Then replaced timing gear on cam (size 0 - original also damaged same as crank gear) and laid both crank (seated in dowels) and cam into case half

Image

Ensuring timing marks are lined up

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James

'58 356A 1600n
'71 911E 2,2


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58A - 71E
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Post by 58A - 71E »

Gave a liberal covering of VW gearbox sealer to case halves and squeezed together (making sure cam followers didn’t fall out) to give a nice ooze like this

Image

Bolt it together and the short block is nearly done 8)

Image
James

'58 356A 1600n
'71 911E 2,2


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Gary71
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Post by Gary71 »

:)
Mike911scrs
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Post by Mike911scrs »

HI James
you may need to fit the lock-tabs on the cam gear bolts so thay are not hugging the bolt head and thay are actualy locking the bolt's on the cam.

regards mike
58A - 71E
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Post by 58A - 71E »

Good spot Mike, just testing honest :oops: :roll:

Hopefully this looks a bit better :wink: :)

Image
James

'58 356A 1600n
'71 911E 2,2


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Mr Pharmacist
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Post by Mr Pharmacist »

Wow - making rapid progress on the engine James - do you still need the dvd's? I'm back in the country on Tuesday and I'll post them to you then if you haven't already finished! :P
Stuart

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58A - 71E
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Post by 58A - 71E »

Mr Pharmacist wrote:Wow - making rapid progress on the engine James - do you still need the dvd's? I'm back in the country on Tuesday and I'll post them to you then if you haven't already finished! :P
Yes please, couple of things I just want to check with the Maestro :)
James

'58 356A 1600n
'71 911E 2,2


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58A - 71E
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Post by 58A - 71E »

Moving on today I attached sump plug and plate

Image

And then replaced oil pressure relief valves, there are two, one in the 3rd (timing piece) of the case and one in the crankcase. They are slightly different, as you can see from the length and size of the springs

Image
James

'58 356A 1600n
'71 911E 2,2


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58A - 71E
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Post by 58A - 71E »

One is 66mm long (oil pressure relief valve in crankcase) and one is 68mm long (by-pass valve in timing case)

These can then go in

Image

Image
James

'58 356A 1600n
'71 911E 2,2


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58A - 71E
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Post by 58A - 71E »

The number 4 bearing can then go in the timing piece of the case (the blue marks are to help line up the hole in the bearing for the special bolt)

Image

Bolt to hold it in

Image
James

'58 356A 1600n
'71 911E 2,2


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58A - 71E
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Post by 58A - 71E »

Oil pump gears go in

Image

And cover back on

Image
James

'58 356A 1600n
'71 911E 2,2


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58A - 71E
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Post by 58A - 71E »

The distributor and fuel pump drive gear also go in the case once attached, seen here before taking out again and mounting to show where it sits in relation to the case

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Third piece on and gear in before putting the spring on top for the dizzy (the crank had been turned slightly in this pic - at TDC#1 the slots would be perpendicular to the case)

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Last edited by 58A - 71E on Mon May 31, 2010 8:15 pm, edited 2 times in total.
James

'58 356A 1600n
'71 911E 2,2


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58A - 71E
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Post by 58A - 71E »

Starting to look like a v nearly completed short block 8)

Image

Also received the exhaust from camcoat (warrington) who’ve applied a v high temp coating

Image
Last edited by 58A - 71E on Mon May 31, 2010 8:14 pm, edited 1 time in total.
James

'58 356A 1600n
'71 911E 2,2


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Hendrik Moulds
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Post by Hendrik Moulds »

Looking fantastic James, you're really coming on with that engine.
I remember the photo of the 3 356s together at Harewood, is that really 6 years ago? Remember breaking down at the entrance of Harewood (fuel starvation because of the fuel tap).
Must make sure I go this year.
(Formally 356ist)
Membership #: 356!
1953 Cabriolet
1959 Coupe (Sold)
1961 Notchback
1961 Sunroof Coupe (Sold)
1962 Coupe (Gone, but not forgotten!)
ALL RHD OF COURSE!
58A - 71E
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Post by 58A - 71E »

Resurfaced flywheel on next (with balancing marks on to show position of clutch plate) and correct backlash set

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Front pulley on (tinwear has to go on first)

Image
James

'58 356A 1600n
'71 911E 2,2


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