Is that Autocad 2000? Looks familiar.sladey wrote:More CAD work
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1987 3.2 Carrera Backdate project - Sladeys hotrod
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BILLY BEAN
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Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod
Rust Never Sleeps
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sladey
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Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod
That’s the one - it’s the weetabix version
The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
I look pretty young but I'm just backdated yeah
- Darren65
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Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod
Long overdue catch up with this thread......way to go Mark, great progress and thanks for sharing 
Darren
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
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sladey
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Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod
Ok fair enough Darren - a few things have happened
The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
I look pretty young but I'm just backdated yeah
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sladey
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1987 3.2 Carrera Backdate project - Sladeys hotrod
OK it looks its been a while then. First I had to repair the other corner of the wing I’d cut off

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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
I look pretty young but I'm just backdated yeah
-
sladey
- Nurse, I think I need some assistance
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- Joined: Sat Apr 23, 2005 9:08 pm
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Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod
Then I stripped the whole wing inside and out before epoxy masticing the inside

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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
I look pretty young but I'm just backdated yeah
-
sladey
- Nurse, I think I need some assistance
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- Joined: Sat Apr 23, 2005 9:08 pm
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Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod
Then it was time to fit it back onto the car...
This is part way through - I spread out my pulse welding to try and avoid heat build-up in any one area

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This is part way through - I spread out my pulse welding to try and avoid heat build-up in any one area

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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
I look pretty young but I'm just backdated yeah
-
sladey
- Nurse, I think I need some assistance
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- Joined: Sat Apr 23, 2005 9:08 pm
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Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod
Fully on

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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
I look pretty young but I'm just backdated yeah
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sladey
- Nurse, I think I need some assistance
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Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod
A bit of satin black to keep the rust away.

Time to move on to the next repair....
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Time to move on to the next repair....
Sent from my iPad using Tapatalk Pro
The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
I look pretty young but I'm just backdated yeah
-
sladey
- Nurse, I think I need some assistance
- Posts: 9379
- Joined: Sat Apr 23, 2005 9:08 pm
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Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod
The bottom part of the drip rail

Now this had been a problem for a number of years. I’d tried a bit of a fix at the last restoration work involving some lead. I was never happy with how it turned out and sure enough it started rusting through badly within a year
I was nervous about doing this bit as it’s awkward - you’ve got the roof part coming down which curves up into a flange, and then you’ve got the wing part coming up from below which folds over that roof flange, forming the gutter.
The bit above is after I started to grind off the top of the folded over flange. I wanted to make sure I left as much of the roof flange as possible so I would have something to fold over
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Now this had been a problem for a number of years. I’d tried a bit of a fix at the last restoration work involving some lead. I was never happy with how it turned out and sure enough it started rusting through badly within a year
I was nervous about doing this bit as it’s awkward - you’ve got the roof part coming down which curves up into a flange, and then you’ve got the wing part coming up from below which folds over that roof flange, forming the gutter.
The bit above is after I started to grind off the top of the folded over flange. I wanted to make sure I left as much of the roof flange as possible so I would have something to fold over
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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
I look pretty young but I'm just backdated yeah
-
sladey
- Nurse, I think I need some assistance
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- Joined: Sat Apr 23, 2005 9:08 pm
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Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod
Luckily I found a YouTube video by Trev’s Blog (who is weird but utterly excellent) who had done this exact repair.
I photographed the screen as it was playing - this is the flange he made, which was the exact shape I had to make

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I photographed the screen as it was playing - this is the flange he made, which was the exact shape I had to make

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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
I look pretty young but I'm just backdated yeah
-
sladey
- Nurse, I think I need some assistance
- Posts: 9379
- Joined: Sat Apr 23, 2005 9:08 pm
- Location: Nottingham, UK
Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod
This was the piece I cut out

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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
I look pretty young but I'm just backdated yeah
-
sladey
- Nurse, I think I need some assistance
- Posts: 9379
- Joined: Sat Apr 23, 2005 9:08 pm
- Location: Nottingham, UK
Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod
And after much fannying about with a bumper and flipper I ended up with this

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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
I look pretty young but I'm just backdated yeah
-
sladey
- Nurse, I think I need some assistance
- Posts: 9379
- Joined: Sat Apr 23, 2005 9:08 pm
- Location: Nottingham, UK
Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod
Which didnt fit too badly as it happened
(Still had to do some trimming back after this was taken

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(Still had to do some trimming back after this was taken

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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
I look pretty young but I'm just backdated yeah
-
sladey
- Nurse, I think I need some assistance
- Posts: 9379
- Joined: Sat Apr 23, 2005 9:08 pm
- Location: Nottingham, UK
Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod
Tacked into place

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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
I look pretty young but I'm just backdated yeah


