Ongoing and archived Porsche (and other marques) restoration threads from DDK members
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sladey
Nurse, I think I need some assistance
Posts: 9336 Joined: Sat Apr 23, 2005 9:08 pm
Location: Nottingham, UK
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by sladey » Mon Jan 14, 2019 8:47 pm
OK need a bit of help now.
How is the wing joined on to the engine lid shut - is it a series of spot welds?
Towards the top of the engine opening is a join - I was thinking of cutting the wing from that point at 90 degrees to the opening all the way down to the bottom of the wing
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The simple things you see are all complicated
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sladey
Nurse, I think I need some assistance
Posts: 9336 Joined: Sat Apr 23, 2005 9:08 pm
Location: Nottingham, UK
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by sladey » Mon Jan 14, 2019 8:48 pm
So to make it clearer I’m thinking of cutting here
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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
sladey
Nurse, I think I need some assistance
Posts: 9336 Joined: Sat Apr 23, 2005 9:08 pm
Location: Nottingham, UK
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by sladey » Mon Jan 14, 2019 8:52 pm
Because of this join
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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
sladey
Nurse, I think I need some assistance
Posts: 9336 Joined: Sat Apr 23, 2005 9:08 pm
Location: Nottingham, UK
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by sladey » Mon Jan 14, 2019 8:53 pm
DustyM wrote: Nige wrote: What state is Ian's car in?
He doesn't have much luck on the euro runs...
I wouldn’t say that - as it’s not his fault it’s covered his restoration work for the last few years
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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
Nige
Nurse, I think I need some assistance
Posts: 6682 Joined: Wed Nov 26, 2003 9:11 pm
Location: Denby, Derbyshire
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by Nige » Mon Jan 14, 2019 9:18 pm
I thought the red dashed line are new race inspired graphics.
Last edited by
Nige on Mon Jan 14, 2019 9:43 pm, edited 1 time in total.
Gary71
Nurse, I think I need some assistance
Posts: 10705 Joined: Wed Mar 31, 2004 1:27 pm
Location: Cheshire
Contact:
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by Gary71 » Mon Jan 14, 2019 9:20 pm
It’s a series of spotwelds down that flange. Power wire brush on the grinder will find them.
The join is three layers, screen flange on top, quarter then inner wing underneath.
It’s spotwelded through all three then (originally anyway on an early car) leaded over the top.
The wing is the top layer at the bottom, then inner wing, then rear xmbr underneath. Again with some lead blending it in.
Gary71
Nurse, I think I need some assistance
Posts: 10705 Joined: Wed Mar 31, 2004 1:27 pm
Location: Cheshire
Contact:
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by Gary71 » Mon Jan 14, 2019 9:31 pm
It might look something like this. Although I made this flange and screen section so maybe not so much...
sladey
Nurse, I think I need some assistance
Posts: 9336 Joined: Sat Apr 23, 2005 9:08 pm
Location: Nottingham, UK
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by sladey » Mon Jan 14, 2019 10:35 pm
Thanks for that Gary - much appreciated.
The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
sladey
Nurse, I think I need some assistance
Posts: 9336 Joined: Sat Apr 23, 2005 9:08 pm
Location: Nottingham, UK
Post
by sladey » Sun Jan 20, 2019 8:48 pm
OK back onto it this week-end......
First cut the wing
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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
sladey
Nurse, I think I need some assistance
Posts: 9336 Joined: Sat Apr 23, 2005 9:08 pm
Location: Nottingham, UK
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by sladey » Sun Jan 20, 2019 8:49 pm
Drill out the spots
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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
sladey
Nurse, I think I need some assistance
Posts: 9336 Joined: Sat Apr 23, 2005 9:08 pm
Location: Nottingham, UK
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by sladey » Sun Jan 20, 2019 8:51 pm
I bought snazzy makita thin belt sander. Which is great. But it worked so well when taking off the paint to show the spot welds - that it took off the metal a bit and hid the welds.
I found the easiest thing was to start at one end and work along gradually with a chisel - as the panel moved the hidden welds started to appear
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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
sladey
Nurse, I think I need some assistance
Posts: 9336 Joined: Sat Apr 23, 2005 9:08 pm
Location: Nottingham, UK
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by sladey » Sun Jan 20, 2019 8:52 pm
Finally the wing came off
Hmmmmm
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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
sladey
Nurse, I think I need some assistance
Posts: 9336 Joined: Sat Apr 23, 2005 9:08 pm
Location: Nottingham, UK
Post
by sladey » Sun Jan 20, 2019 8:54 pm
Bit of work with the twisted wire wheels and it cleaned up quite a bit
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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
sladey
Nurse, I think I need some assistance
Posts: 9336 Joined: Sat Apr 23, 2005 9:08 pm
Location: Nottingham, UK
Post
by sladey » Sun Jan 20, 2019 8:56 pm
Apart from the obvious hole towards the rear the metal on the top side didn’t look wonderful - most of it is very solid though so I’ll work with it. However there are a few bits of more severe pitting so I’ll do something about those
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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
sladey
Nurse, I think I need some assistance
Posts: 9336 Joined: Sat Apr 23, 2005 9:08 pm
Location: Nottingham, UK
Post
by sladey » Sun Jan 20, 2019 8:57 pm
So it’s out with the CAD
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The simple things you see are all complicated
I look pretty young but I'm just backdated yeah