Thanks Stuart, but I just missed that. I've now fitted the new cooler and hope this has now problem fixed. Many people who followed me reported puff of smoke from the off side which I guess was the drips of oil smoking off the heat exchanger.
To test the old cooler, I made a tool.
I cut the flange from a cooler I know leaked.

Using Tyre valve adaptive I bought off eBay, I fitted these to give the means to pressurise it.

So bolt it together with the standard O ring seals. the clamp is just there as a precaution.

And drop it in a bucket of water....
https://vimeo.com/170357485
Actually I could hear the air escaping !!!
Oh and it seems I now have a spare device to adapt the screw on cooler to push on time .
