Electromotive Engine Control

Need some help with a technical problem - ask away and let's see if we can all help.

Moderators: hot66, impmad2000, Nige

Post Reply
tp_reading
DDK above all
Posts: 153
Joined: Sun May 03, 2015 6:46 pm
Location: Berkshire

Electromotive Engine Control

Post by tp_reading »

Hi, my 914 has a 911 2.4T with PMO's installed. Ignition is by Electromotive HPX Direct Ignition System. It missfires, and cuts out, and its been to two Porsche specialists who can't sort it out. I'm not certain that the plug leads are connected in the right order. Any help would be appreciated.
Cheers,
Tony
Image

Image
Tony Parker
968 Coupe

In the past;
1 x 914/6 GTR
1 x 987
4 x 968's of various hues
1 x 996
1 x 986
1 x 944
Nick Moss
Nurse, I think I need some assistance
Posts: 9424
Joined: Sat Nov 08, 2003 6:59 pm
Location: East Sussex
Contact:

Re: Electromotive Engine Control

Post by Nick Moss »

and what do the instructions say?
Nick Moss - early911.co.uk - Fuchs refurbishment
07980 017994
nick@early911.co.uk
tp_reading
DDK above all
Posts: 153
Joined: Sun May 03, 2015 6:46 pm
Location: Berkshire

Re: Electromotive Engine Control

Post by tp_reading »

Nick Moss wrote:and what do the instructions say?
I'm afraid that I don't have any. I imported the car from the USA earlier this year, Black Forest Racing built the engine a couple of years ago but have been less than helpful with passing on any info :-(.
Tony Parker
968 Coupe

In the past;
1 x 914/6 GTR
1 x 987
4 x 968's of various hues
1 x 996
1 x 986
1 x 944
impmad2000
I need to get out more!
Posts: 3358
Joined: Fri Nov 14, 2003 8:31 am
Location: Leicester, a convenient mid point !
Contact:

Re: Electromotive Engine Control

Post by impmad2000 »

Looks like a wasted spark system, so these fire as pairs , 1&4, 2&5, 3&6. This is what you have. Without knowing how the ECU wires these out, I can't know how the pairs wire out, but you do have the pairs in a logical combination. You could try swapping these pairs around. Remember that the 3 pairs fire in this order 1&4, 3&6, 2&5.
By missfire, do you mean , consistently wrong, or just the occasionally miss ? Occasional miss may be caused by wrong spark plugs. Do you have "resistor" spark plugs? My system, missfired until I used the resistor version of your usual spark plugs. I'm using Ford EDIS so not exactly the same though.
Tim Bennett
RHD Targa 2.2T EFI, Triumph ITB's, EDIS and Megasquirt.
"Old enough to know what's right and young enough not to choose it"
#1153
tp_reading
DDK above all
Posts: 153
Joined: Sun May 03, 2015 6:46 pm
Location: Berkshire

Re: Electromotive Engine Control

Post by tp_reading »

impmad2000 wrote:Looks like a wasted spark system, so these fire as pairs , 1&4, 2&5, 3&6. This is what you have. Without knowing how the ECU wires these out, I can't know how the pairs wire out, but you do have the pairs in a logical combination. You could try swapping these pairs around. Remember that the 3 pairs fire in this order 1&4, 3&6, 2&5.
By missfire, do you mean , consistently wrong, or just the occasionally miss ? Occasional miss may be caused by wrong spark plugs. Do you have "resistor" spark plugs? My system, missfired until I used the resistor version of your usual spark plugs. I'm using Ford EDIS so not exactly the same though.
Thanks for your reply. The motor doesn't run cleanly unless over 3000 rpm. If you hold the revs at 1500 in neutral the revs suddenly increase to over 3000+. The original plugs fitted when I got the car were Bosch Platinum RO 302. My garage fitted Bosch WR 4 CC. I thought the problem might be the PMO's but they have been stripped and cleaned. I'm sure its an electrical problem, but can't find anyone in Berkshire to help.
Cheers,
Tony.
Tony Parker
968 Coupe

In the past;
1 x 914/6 GTR
1 x 987
4 x 968's of various hues
1 x 996
1 x 986
1 x 944
User avatar
Jonny Hart
Put a fork in me, I'm done!
Posts: 1612
Joined: Mon Feb 01, 2010 2:28 pm

Re: Electromotive Engine Control

Post by Jonny Hart »

Got a strobe? Connect it to all leads in turn to see if they are all firing.

What's the timing at idle? Could need more advance.

What's the trigger, standard dizzy or toothed wheel?
sladey
Nurse, I think I need some assistance
Posts: 9393
Joined: Sat Apr 23, 2005 9:08 pm
Location: Nottingham, UK

Re: Electromotive Engine Control

Post by sladey »

I believe the manual is here

https://electromotive.com/wp-content/up ... /hpXv2.pdf

(If not then look on here https://electromotive.com/support/technical-manuals/ to find the right one)
The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
tp_reading
DDK above all
Posts: 153
Joined: Sun May 03, 2015 6:46 pm
Location: Berkshire

Re: Electromotive Engine Control

Post by tp_reading »

sladey wrote:I believe the manual is here

https://electromotive.com/wp-content/up ... /hpXv2.pdf

(If not then look on here https://electromotive.com/support/technical-manuals/ to find the right one)
Thanks Sladey, as my Dad used to say, "If all else fails read the instruction book". I bought the car from the US, it was advertised as an historic racer with a road legal, fast road set-up. Originally on a 2ltr and raced successfully by Chuck Piazza , the next owner installed the 2.4T with S heads and hot cams. I am beginning to think that for my purposes in need to find a "softer" engine !
I will work my way through the manual, and if all else fails, try to find a local expert.

Cheers,

Tony.
Tony Parker
968 Coupe

In the past;
1 x 914/6 GTR
1 x 987
4 x 968's of various hues
1 x 996
1 x 986
1 x 944
davidoft
DDK above all
Posts: 150
Joined: Fri Mar 07, 2014 11:09 am

Re: Electromotive Engine Control

Post by davidoft »

What does the engine sound like when turning over/starting,does it spin freely or does it sound tight anywhere?
how lairy a cam does it have?
Does it back Fire?

Presumably all the basics were done, compression test, carbs checked leads and plugs?

First thought is a faulty coil pack as its wasted spark you would expect to get a misfire on 2 cylinders if it was.

You can try swapping leads on the coil packs as in 1/4#3/6#2/5, that should make no difference to the running so but should help to eliminate a possible lead issue.
You can also try moving the coil packs around, have you checked that all cylinders are getting a spark?Is it crank fired ignition with an ecu and coil packs?
tp_reading
DDK above all
Posts: 153
Joined: Sun May 03, 2015 6:46 pm
Location: Berkshire

Re: Electromotive Engine Control

Post by tp_reading »

Hi davidoft,
the motor cranks over freely, and fires straight away. I don't have a build sheet for the motor but suspect that the cam is pretty hot as the car competed in the Rolex Historic Series regularly and was a top runner. Comp and carbs checked and new plugs fitted. It does backfire, sometimes with flames ! I know the problem is with 4, 5 or 6 cylinder because each set of headers has its own silencer, thus easily pinpointed. I will try switching the leads around tomorrow, and yes it is crank fired ignition. My last 4 Porsches were 968's so air cooled motors are completely new to me, and I am on a steep learning curve !
Tony Parker
968 Coupe

In the past;
1 x 914/6 GTR
1 x 987
4 x 968's of various hues
1 x 996
1 x 986
1 x 944
smallspeed
I used to have a life, then came DDK
Posts: 3856
Joined: Mon Mar 31, 2008 12:38 pm
Location: leicester
Contact:

Re: Electromotive Engine Control

Post by smallspeed »

tp_reading wrote:
impmad2000 wrote:Looks like a wasted spark system, so these fire as pairs , 1&4, 2&5, 3&6. This is what you have. Without knowing how the ECU wires these out, I can't know how the pairs wire out, but you do have the pairs in a logical combination. You could try swapping these pairs around. Remember that the 3 pairs fire in this order 1&4, 3&6, 2&5.
By missfire, do you mean , consistently wrong, or just the occasionally miss ? Occasional miss may be caused by wrong spark plugs. Do you have "resistor" spark plugs? My system, missfired until I used the resistor version of your usual spark plugs. I'm using Ford EDIS so not exactly the same though.
Thanks for your reply. The motor doesn't run cleanly unless over 3000 rpm. If you hold the revs at 1500 in neutral the revs suddenly increase to over 3000+. The original plugs fitted when I got the car were Bosch Platinum RO 302. My garage fitted Bosch WR 4 CC. I thought the problem might be the PMO's but they have been stripped and cleaned. I'm sure its an electrical problem, but can't find anyone in Berkshire to help.
Cheers,
Tony.
Possibly one for Tim to sanity-check before you set-to, as he has way more experience with this sort of thing than me, however two things sprung to mind based on your comments above..

1) Could this be a crank signal issue that's being covered up at higher rpm's? Might be worth checking the sensor clearance is correct, and if you have an oscilloscope (or something else which can provide a crank signal trace) checking you have a decent crank trigger signal at low RPM - it might be you need to tweak the settings a bit to get a decent trace at idle..

2) Assuming you have a throttle position sensor, could this be faulty or damaged causing issues with ignition timings when you back-off? That should be easier to check (if its a consistent fault) by reading a nice clean 0-5v sweep with a multi-meter
tp_reading
DDK above all
Posts: 153
Joined: Sun May 03, 2015 6:46 pm
Location: Berkshire

Re: Electromotive Engine Control

Post by tp_reading »

Jonny Hart wrote:Got a strobe? Connect it to all leads in turn to see if they are all firing.

What's the timing at idle? Could need more advance.

What's the trigger, standard dizzy or toothed wheel?
Its by toothed wheel.
Tony Parker
968 Coupe

In the past;
1 x 914/6 GTR
1 x 987
4 x 968's of various hues
1 x 996
1 x 986
1 x 944
tp_reading
DDK above all
Posts: 153
Joined: Sun May 03, 2015 6:46 pm
Location: Berkshire

Re: Electromotive Engine Control

Post by tp_reading »

Misfire sorted thanks to Magnacor. Really helpful customer service. Problem was simply with the HT leads.
Tony Parker
968 Coupe

In the past;
1 x 914/6 GTR
1 x 987
4 x 968's of various hues
1 x 996
1 x 986
1 x 944
User avatar
KS
Nurse, I think I need some assistance
Posts: 15776
Joined: Fri May 07, 2004 3:12 pm
Location: Cornwall

Re: Electromotive Engine Control

Post by KS »

Yay! Congrats!
Keith Seume
Follow on Instagram @orange914
My YouTube channel
sladey
Nurse, I think I need some assistance
Posts: 9393
Joined: Sat Apr 23, 2005 9:08 pm
Location: Nottingham, UK

Re: Electromotive Engine Control

Post by sladey »

Good to nail the problem
The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
Post Reply