1965 Porsche 912 Restoration

Ongoing and archived Porsche (and other marques) restoration threads from DDK members

Moderator: Bootsy

Post Reply
Jesse
DDK slapper chatter
Posts: 432
Joined: Fri Feb 19, 2010 8:56 am
Location: www.early911.se

Re: 1965 Porsche 912 Restoration

Post by Jesse »

Some progress, been away from the garage almost all summer, getting married on Saturday so there´s lots of other things I have needed to sort =)

Bare metal
Image

New mudflaps
Image

Maestro´s spec. bok
Image

Britax tags
Image

Welded the antenna hole in the right fender shut since my car came with a mechanical antenna from the factory, hence installed on the left side.

Image
Image

Signal box repair to left rear quarter

Before
Image
Image
Image

After
Image


Signalbox repair to the front left fender, cut out a from a donor, blasted, fitted and welded

Before
Image

After
Image
Image
Image

New, shiny metal
Image

Image

Fitting
Image
Image
Image

So, getting married on Saturday and leaving for California for our honeymoon on monday morning. Will pick up some stuff "over there" and have the best two weeks of my life! (And then come back and finish up the car)
Porsche 911, 1977
DP-Zirkelbach
3L 930/10
Indischrot

Porsche 911, 1971
2.5L Street Beater
Silver metallic
Jesse
DDK slapper chatter
Posts: 432
Joined: Fri Feb 19, 2010 8:56 am
Location: www.early911.se

Re: 1965 Porsche 912 Restoration

Post by Jesse »

I have had some progress, forgot to update!
Got married, been to the US on honeymoon and worked lots on the car!

Cowl/corner replaced/repaired
Image
Image
Image
Image
Image

Had to pick up the brakes from the plater since I had forgotten to block the inlets... Deal done, ready for zinc!

Image

It is getting there, baby steps but moving forward..

Image

I´ve got everything on the shelf except most trim and window seals, everything else is new or reconditioned. I really hope to have it all together in April 2013.

Bought an oil pressure/temp gauge from Jim at EASY, considering a rebuild with gas gauge built in..

Image

Some other stuff I bought in the US, thanks Harry H for holding the 128´s!

Image
Porsche 911, 1977
DP-Zirkelbach
3L 930/10
Indischrot

Porsche 911, 1971
2.5L Street Beater
Silver metallic
Jesse
DDK slapper chatter
Posts: 432
Joined: Fri Feb 19, 2010 8:56 am
Location: www.early911.se

Re: 1965 Porsche 912 Restoration

Post by Jesse »

Some more progress.

Welded in the support brackets and epoxy primed the lower part of the suspension pan before welding in the top/cover. Had lots of work with the lateral supports, both left and right.

Image

I have some more work before the front end is completely done, the areas where the inner wheel wells fold over the front latch panel need to be adressed.

Back to the garage tonight!
Porsche 911, 1977
DP-Zirkelbach
3L 930/10
Indischrot

Porsche 911, 1971
2.5L Street Beater
Silver metallic
Jesse
DDK slapper chatter
Posts: 432
Joined: Fri Feb 19, 2010 8:56 am
Location: www.early911.se

Re: 1965 Porsche 912 Restoration

Post by Jesse »

Rear quarter fitted

Image

Gaps

Image

Trabnsition from rear quarter to sill
Image
Image

Starting to look like a car!

Image


Tomorrow is a new garage day!
Porsche 911, 1977
DP-Zirkelbach
3L 930/10
Indischrot

Porsche 911, 1971
2.5L Street Beater
Silver metallic
Jesse
DDK slapper chatter
Posts: 432
Joined: Fri Feb 19, 2010 8:56 am
Location: www.early911.se

Re: 1965 Porsche 912 Restoration

Post by Jesse »

Thanks for the kind words Daryll! I can see the direct proportion =)

As you might see, I left the new slam panel as is, without the pressings on the right side which you fabricated extremely nicely! Kind of bugs me since it is the only thing I haven´t backdated "correctly". I still have some time to do correct it though...

Im closer to the finish line than ever =) The shell will move on into paint in a month or so, "just" some lead work and a couple of smaller repairs left!

Got some work done this weekend, left side of the nose is starting to develop. Bad pic though, looks better IRL.

Before pics
Image
Image

New front slam panel and fabricated transition from slam panel to inner wing.

Image
Image
Porsche 911, 1977
DP-Zirkelbach
3L 930/10
Indischrot

Porsche 911, 1971
2.5L Street Beater
Silver metallic
Jesse
DDK slapper chatter
Posts: 432
Joined: Fri Feb 19, 2010 8:56 am
Location: www.early911.se

Re: 1965 Porsche 912 Restoration

Post by Jesse »

The struggle continues...

Had another visit to the eye-doctor after another grinding accident..

Image

Gaps
Image

Outer sill to B-post before prior to lead work
Image

Got this great piece of craftsmanship from a good friend
Image

Media blasted doors and rear decklid but sun set early so I´ll have to continue..
Image
Image

Leadwork on rear quarter
Image
Image

The drivers side seat belt attachment was rusted out from the wheel well, cut it out and put in a new one form a donor
Image
Image
Image

Bought an almost new (still porsche tags on it) muffler, it´s euro(Sweden/Germany) version but I have all the pipes for it so I should be able to run it without heating (my car is a US delivery)

Image

I´ve got loads of more work ahead before paint (approx. 1 of december)


Wish me luck!
Porsche 911, 1977
DP-Zirkelbach
3L 930/10
Indischrot

Porsche 911, 1971
2.5L Street Beater
Silver metallic
Jesse
DDK slapper chatter
Posts: 432
Joined: Fri Feb 19, 2010 8:56 am
Location: www.early911.se

Re: 1965 Porsche 912 Restoration

Post by Jesse »

Some more progress

The weekends seem to just disappear, I spend almost all my time awake in the garage.

I got some terrific help from a former Porsche employee with shrinking and straightening out my decklid. 30+ years of panel beating skills amaze me!

Some pics from the process

Image
Image

Scraping drivers side rear quarter
Image
Image

Bare metal and some lead work done

Image
Image
Image


Disassembled the rear bumper and put som shine on the bumper guards

Image
Image


Current status :

Image

This week I´ll try to get the chassis up on a roller assembly which enables me to roll it outside and media blast some parts of the body and then apply some epoxy to the wheel wells and inner fenders and front luggage compartment.
Porsche 911, 1977
DP-Zirkelbach
3L 930/10
Indischrot

Porsche 911, 1971
2.5L Street Beater
Silver metallic
Jesse
DDK slapper chatter
Posts: 432
Joined: Fri Feb 19, 2010 8:56 am
Location: www.early911.se

Re: 1965 Porsche 912 Restoration

Post by Jesse »

Som more progress last weekend

It´s getting there..

Media blasted the rear bumpers and treated with phosphoric acid.

Image

Hood gaps

Image

From behind

Image

FItted the bumper horns
Image
Last edited by Jesse on Tue Nov 20, 2012 7:38 am, edited 1 time in total.
Porsche 911, 1977
DP-Zirkelbach
3L 930/10
Indischrot

Porsche 911, 1971
2.5L Street Beater
Silver metallic
Jesse
DDK slapper chatter
Posts: 432
Joined: Fri Feb 19, 2010 8:56 am
Location: www.early911.se

Re: 1965 Porsche 912 Restoration

Post by Jesse »

First time the car has been ouside for a couple of years.

Media blasted the front luggage compartment and other small spots. I still have some minor sorting before paint so Im trying to keep a high tempo so i don´t end up working late nights just before paint.


Image

Back in the garage

Image
Porsche 911, 1977
DP-Zirkelbach
3L 930/10
Indischrot

Porsche 911, 1971
2.5L Street Beater
Silver metallic
DEEMAN
DDK forever
Posts: 674
Joined: Tue Jan 11, 2011 10:29 pm
Location: SCOTLAND

Re: 1965 Porsche 912 Restoration

Post by DEEMAN »

Looking really good Jesse. How I wish mine were at the same stage! I want to see it in its Gulf Blue (6603). I presume you will keep it that colour.
Look forward to more pictures soon.


Ian


___________________________________

1965 RHD 911
2001 3.2 Boxster
Jesse
DDK slapper chatter
Posts: 432
Joined: Fri Feb 19, 2010 8:56 am
Location: www.early911.se

Re: 1965 Porsche 912 Restoration

Post by Jesse »

I am going back to it´s original 6603 gulf blue in 2 weeks.

Wish me luck, there´s still loads of stuff left to do!
Porsche 911, 1977
DP-Zirkelbach
3L 930/10
Indischrot

Porsche 911, 1971
2.5L Street Beater
Silver metallic
964RS
Nurse, I think I need some assistance
Posts: 6558
Joined: Sun Sep 02, 2007 9:53 pm
Location: Midlands
Contact:

Re: 1965 Porsche 912 Restoration

Post by 964RS »

Jesse....

1. Congratulations!

2. Amazing thread and pictures

3. Totally in awe of your work for a first restoration! Makes me feel completely useless...but enjoying your work!

Keep the pics/info coming :)
----------------------------------------------------
Jason
https://www.SweepingHand.co.uk
Rolex & Omega Watch Purchases & Sales

Image
Uk911
DDK forever
Posts: 576
Joined: Mon Aug 06, 2012 8:27 pm
Location: Barrow in Furness

Re: 1965 Porsche 912 Restoration

Post by Uk911 »

Just awesome, keep up the amazing resto ........mark
User avatar
Darren65
Nurse, I think I need some assistance
Posts: 8161
Joined: Mon Dec 13, 2010 10:55 pm
Location: North Wiltshire
Contact:

Re: 1965 Porsche 912 Restoration

Post by Darren65 »

Very impressive Jesse, superb skills - hardly an amateur restoration at all, looks pretty damn professional to me! :wink:

Great work, looking forward to seeing the car in paint.
Bertroex
DDK 1st, 2nd and 3rd for me!
Posts: 2051
Joined: Sat May 07, 2005 11:52 am
Location: Brewood, Staffs

1965 Porsche 912 Restoration

Post by Bertroex »

Fantastic thread: this is amazing progress! Love it.
Jesse wrote:been to the US on honeymoon and worked lots on the car!
....
Bought an oil pressure/temp gauge from Jim at EASY
.....
Some other stuff I bought in the US....
Ahahaha!
"Baby, look there! That's a porsche parts specialist!

Ooh, we must visit this nature reserve/ old geyser/ whatever building! Would you believe it: around the block from Harry H.

Small world, eh?"


True DDK spirit!! Looking forward to updates!

Cheers,

Bert
-1968 912 SWB Targa LHD
-1976 911 Carrera 3.o Targa RHD
-1983 944 190bhp (Augment Automotive enhanced) RHD
-1993 964 C4 Jubi RHD
-1979 280SLC manual LHD, 1989 500SL, 1997 SL500,
Ex 1976 911 2.7 Targa, 1979 911 SC, 1983 930, etc
Post Reply