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Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod

Posted: Sun Mar 16, 2014 10:02 pm
by sladey
OK, a bit of an update....

Sunroof - I've bought the panel from mark. Current plan is to fit it during the rest of the works (cos I haven't got enough to do...)

Fuel breather pipes. There are 2, big and little that come through the inner wing into an expansion tank behind the headlamp. When I repaired the inner wing these pipes were corroded so I cut them off. Then realised I need some sort for breather system. I also cut the smaller pipe thinking it was something to do with the washer bottle. Then I found it was part of a breather system so event an hour on my back reconnecting it. Finally found I don't need the small pipe anyway (it was a vacuum pipe connected to the expansion tank) - a valve on the top of the expansion tank does the trick. So I've just got the bigger pipe to sort now.

Longer wheel studs. My wheel arch changes will mean I can fit slightly wider wheels or spacers , so to allow spacers I got 66mm wheel studs for my birthday. They aren't too hard to fit but it takes about an hour per wheel. Done 3 so far. I also looked at buying steel open ended nuts but this was getting expensive so I've opted to cut the end off the existing ones - including the locking nuts
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Today. Today was filler day. I started at 7 this morning and finished at about half seven tonight.
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God it's a long job
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Filling, sanding, feeling, filling, sanding, feeling etc. Also did the front wing
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I knew things were getting serious when I took the window out
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Finally it was time to unleash one of these puppies
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I've no idea if they are any good or not - might be rubbish but they seem well put together. And they're in a CASE!

Eventually put a bit of primer on - my first time
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Just nice to see it in one colour after months of patchwork quilt

It's highlighted some bits I've missed but not too and and they can be sorted

Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod

Posted: Sun Mar 16, 2014 10:05 pm
by Bootsy
Great stuff, it looks too clean already to be the Slade mobile

You're achieving and learning so much

Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod

Posted: Sun Mar 16, 2014 10:11 pm
by Mick Cliff
Hats off to you Mark
You're achieving some splendid results there

Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod

Posted: Sun Mar 16, 2014 10:14 pm
by Darren65
This thread never ceases to amaze me! :shock: ….



….in awe of your approach…….very well done! :notworthy:

Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod

Posted: Sun Mar 16, 2014 10:19 pm
by jtparr
Great to see more progress, nice one Mark

Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod

Posted: Sun Mar 16, 2014 11:18 pm
by DustyM
Rock on Mark. Some nice progress there, gets very satisfying at this stage doesn't it.

Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod

Posted: Sun Mar 16, 2014 11:33 pm
by Lightweight_911
Some great progress made Mark !

However, I'm not sure that cutting the tops off the alloy wheel nuts to make your own open nuts was such a good idea - I'd be very concerned about using them.

You can buy the correct radius-seat open steel wheel nuts for £1-20 ea (inc postage) - worth buying a set I'd say:

http://www.ebay.co.uk/itm/VW-LT-28-31-T ... 1461486291

They're the ones I use on my 904.


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Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod

Posted: Mon Mar 17, 2014 12:05 am
by Mick Cliff
Lightweight_911 wrote:Some great progress made Mark !

However, I'm not sure that cutting the tops off the alloy wheel nuts to make your own open nuts was such a good idea - I'd be very concerned about using them.

You can buy the correct radius-seat open steel wheel nuts for £1-20 ea (inc postage) - worth buying a set I'd say:

http://www.ebay.co.uk/itm/VW-LT-28-31-T ... 1461486291

They're the ones I use on my 904.
Good tip there Andy - just ordered a set for the Rep :wink:

Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod

Posted: Mon Mar 17, 2014 7:01 am
by sladey
Thanks for the nice comments guys.

Thanks for the link andy. Although I've cut the top off I haven't touched the threads - there's a fair bit of 'dead' area at the top of the nut. Do you think the alloy is going to expand without the 'hat' on the top?

Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod

Posted: Mon Mar 17, 2014 8:00 am
by Nige
I would expect the cap end on those ali nuts is very crucial to the strength of them Mark. There isn't much meat on them anyway, I'd be worried about them cracking.

Anyway's good work on the paint mark, what stage paint are you using?

Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod

Posted: Mon Mar 17, 2014 8:40 am
by sladey
Fair point on the nuts - and at that price it'd be daft not to so I've ordered a set. I got the idea from someone on IB - forget who it was

I do want locking wheel nuts though - so I'm going to stick with my cut down version of those (they were brand new!) unless anyone has a link to open-ended locking nuts that match? (I have looked previously but not found anything suitable)

Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod

Posted: Mon Mar 17, 2014 9:04 am
by Lightweight_911
I think that's a sensible idea going for the proper steel open-ended nuts Mark.

Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod

Posted: Mon Mar 17, 2014 10:34 am
by Northy
Mark, you can just leave one short stud per wheel for the locking nut. That's what I did.

Great work on the rest of it. Where Are you getting your paint from?

Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod

Posted: Mon Mar 17, 2014 10:58 am
by 964RS
Gotta love a car in primer, looks great Mark....not too long now :)

Re: 1987 3.2 Carrera Backdate project - Sladeys hotrod

Posted: Mon Mar 17, 2014 11:20 am
by johnM
Thats a substantial step forward. Well done that man. :P