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Re: 1965 Porsche 912 Restoration

Posted: Mon Aug 20, 2012 1:53 pm
by Jesse
Some progress, been away from the garage almost all summer, getting married on Saturday so there´s lots of other things I have needed to sort =)

Bare metal
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New mudflaps
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Maestro´s spec. bok
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Britax tags
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Welded the antenna hole in the right fender shut since my car came with a mechanical antenna from the factory, hence installed on the left side.

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Signal box repair to left rear quarter

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After
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Signalbox repair to the front left fender, cut out a from a donor, blasted, fitted and welded

Before
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After
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New, shiny metal
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Fitting
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So, getting married on Saturday and leaving for California for our honeymoon on monday morning. Will pick up some stuff "over there" and have the best two weeks of my life! (And then come back and finish up the car)

Re: 1965 Porsche 912 Restoration

Posted: Mon Nov 12, 2012 1:10 pm
by Jesse
I have had some progress, forgot to update!
Got married, been to the US on honeymoon and worked lots on the car!

Cowl/corner replaced/repaired
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Had to pick up the brakes from the plater since I had forgotten to block the inlets... Deal done, ready for zinc!

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It is getting there, baby steps but moving forward..

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I´ve got everything on the shelf except most trim and window seals, everything else is new or reconditioned. I really hope to have it all together in April 2013.

Bought an oil pressure/temp gauge from Jim at EASY, considering a rebuild with gas gauge built in..

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Some other stuff I bought in the US, thanks Harry H for holding the 128´s!

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Re: 1965 Porsche 912 Restoration

Posted: Mon Nov 12, 2012 1:10 pm
by Jesse
Some more progress.

Welded in the support brackets and epoxy primed the lower part of the suspension pan before welding in the top/cover. Had lots of work with the lateral supports, both left and right.

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I have some more work before the front end is completely done, the areas where the inner wheel wells fold over the front latch panel need to be adressed.

Back to the garage tonight!

Re: 1965 Porsche 912 Restoration

Posted: Mon Nov 12, 2012 1:11 pm
by Jesse
Rear quarter fitted

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Gaps

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Trabnsition from rear quarter to sill
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Starting to look like a car!

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Tomorrow is a new garage day!

Re: 1965 Porsche 912 Restoration

Posted: Mon Nov 12, 2012 1:12 pm
by Jesse
Thanks for the kind words Daryll! I can see the direct proportion =)

As you might see, I left the new slam panel as is, without the pressings on the right side which you fabricated extremely nicely! Kind of bugs me since it is the only thing I haven´t backdated "correctly". I still have some time to do correct it though...

Im closer to the finish line than ever =) The shell will move on into paint in a month or so, "just" some lead work and a couple of smaller repairs left!

Got some work done this weekend, left side of the nose is starting to develop. Bad pic though, looks better IRL.

Before pics
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New front slam panel and fabricated transition from slam panel to inner wing.

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Re: 1965 Porsche 912 Restoration

Posted: Mon Nov 12, 2012 1:13 pm
by Jesse
The struggle continues...

Had another visit to the eye-doctor after another grinding accident..

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Gaps
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Outer sill to B-post before prior to lead work
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Got this great piece of craftsmanship from a good friend
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Media blasted doors and rear decklid but sun set early so I´ll have to continue..
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Leadwork on rear quarter
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The drivers side seat belt attachment was rusted out from the wheel well, cut it out and put in a new one form a donor
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Bought an almost new (still porsche tags on it) muffler, it´s euro(Sweden/Germany) version but I have all the pipes for it so I should be able to run it without heating (my car is a US delivery)

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I´ve got loads of more work ahead before paint (approx. 1 of december)


Wish me luck!

Re: 1965 Porsche 912 Restoration

Posted: Mon Nov 12, 2012 1:15 pm
by Jesse
Some more progress

The weekends seem to just disappear, I spend almost all my time awake in the garage.

I got some terrific help from a former Porsche employee with shrinking and straightening out my decklid. 30+ years of panel beating skills amaze me!

Some pics from the process

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Scraping drivers side rear quarter
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Bare metal and some lead work done

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Disassembled the rear bumper and put som shine on the bumper guards

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Current status :

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This week I´ll try to get the chassis up on a roller assembly which enables me to roll it outside and media blast some parts of the body and then apply some epoxy to the wheel wells and inner fenders and front luggage compartment.

Re: 1965 Porsche 912 Restoration

Posted: Mon Nov 19, 2012 10:12 am
by Jesse
Som more progress last weekend

It´s getting there..

Media blasted the rear bumpers and treated with phosphoric acid.

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Hood gaps

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From behind

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FItted the bumper horns
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Re: 1965 Porsche 912 Restoration

Posted: Mon Nov 19, 2012 10:17 am
by Jesse
First time the car has been ouside for a couple of years.

Media blasted the front luggage compartment and other small spots. I still have some minor sorting before paint so Im trying to keep a high tempo so i don´t end up working late nights just before paint.


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Back in the garage

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Re: 1965 Porsche 912 Restoration

Posted: Mon Nov 19, 2012 10:32 am
by DEEMAN
Looking really good Jesse. How I wish mine were at the same stage! I want to see it in its Gulf Blue (6603). I presume you will keep it that colour.
Look forward to more pictures soon.


Ian


___________________________________

1965 RHD 911
2001 3.2 Boxster

Re: 1965 Porsche 912 Restoration

Posted: Mon Nov 19, 2012 3:30 pm
by Jesse
I am going back to it´s original 6603 gulf blue in 2 weeks.

Wish me luck, there´s still loads of stuff left to do!

Re: 1965 Porsche 912 Restoration

Posted: Mon Nov 19, 2012 4:10 pm
by 964RS
Jesse....

1. Congratulations!

2. Amazing thread and pictures

3. Totally in awe of your work for a first restoration! Makes me feel completely useless...but enjoying your work!

Keep the pics/info coming :)

Re: 1965 Porsche 912 Restoration

Posted: Mon Nov 19, 2012 6:19 pm
by Uk911
Just awesome, keep up the amazing resto ........mark

Re: 1965 Porsche 912 Restoration

Posted: Mon Nov 19, 2012 11:18 pm
by Darren65
Very impressive Jesse, superb skills - hardly an amateur restoration at all, looks pretty damn professional to me! :wink:

Great work, looking forward to seeing the car in paint.

1965 Porsche 912 Restoration

Posted: Mon Nov 19, 2012 11:47 pm
by Bertroex
Fantastic thread: this is amazing progress! Love it.
Jesse wrote:been to the US on honeymoon and worked lots on the car!
....
Bought an oil pressure/temp gauge from Jim at EASY
.....
Some other stuff I bought in the US....
Ahahaha!
"Baby, look there! That's a porsche parts specialist!

Ooh, we must visit this nature reserve/ old geyser/ whatever building! Would you believe it: around the block from Harry H.

Small world, eh?"


True DDK spirit!! Looking forward to updates!

Cheers,

Bert