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Posted: Thu Jul 15, 2010 9:57 pm
by TDK
Some new parts arrive!

The brand new S cam...

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Some shiny new pistons...

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A new piston, along with rings and pins...

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The pistons are then ceramic coated to act as a heat barrier to help isolate the piston from the heat of the combustion chamber...

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Simon.

Posted: Thu Jul 15, 2010 9:59 pm
by TDK
And the engine starts to go back together...

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The engine shroud waits to go back in place...

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Simon.

Posted: Thu Jul 15, 2010 10:01 pm
by Barry
Very nice: I'm liking that ceramic coating ...

Posted: Thu Jul 15, 2010 10:07 pm
by TDK
The gearbox was rebuilt by Mike Bainbridge.

I managed to source a pair of 61mm output flanges from the USA...

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61mm output flanges are rarer than hen's teeth, but they allow me to fit a new old stock ZF Limited Slip Diff...

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An RSR style lightened flywheel is being fitted when the engine and gearbox go back together...

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Simon.

Posted: Thu Jul 15, 2010 10:28 pm
by TDK
RSR engine bar, ready to be fitted...

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And the engine is in! 8)

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Weber carbs rebuilt and fitted, but no air cleaners just yet!

Simon.

Posted: Thu Jul 15, 2010 11:16 pm
by TDK
The engine fired up for the first time! 8)

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Next step - off to be correctly jetted and tuned by Bob Watson.

Simon.

Posted: Thu Jul 15, 2010 11:23 pm
by 964RS
Simon this is a brilliant thread thanks for sharing it all. :)

Gotta love that orange badge restoration - one of the best I've seen 8)

Posted: Thu Jul 15, 2010 11:29 pm
by merbesfield
Beautiful job. But the steering wheel is on the wrong side :lol:

Posted: Thu Jul 22, 2010 8:40 am
by Alan @ CanfordClassics
After watching that short clip I think I need a hair cut :lol:

Posted: Thu Jul 22, 2010 8:51 am
by Mick Cliff
Alan.UK wrote:After watching that short clip I think I need a hair cut :lol:
Thought you'd gone for a singe from the intake stacks instead :lol:

Posted: Fri Jul 23, 2010 7:40 pm
by TDK
A few more photos for you all!

The car finished and loaded onto the trailer ready to go off to be tuned at Bob Watson's...

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Bob and John (the engine builder) work on tuning her up...

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And a few shots whilst up on the ramps...

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Simon.

Posted: Fri Jul 23, 2010 7:49 pm
by TDK
A few days later she's ready for collection! :)

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These photos were taken about 3 weeks ago now and I've since completed the running in over the first 1000 miles and she's had her first service and oil change (actually the fifth oil change, as several were performed during the tuning and bedding in of the engine).

I'm off up to Bob Watson tomorrow for the final tune and rolling road session and then I can really have some fun driving her! :)

Simon.

nice job

Posted: Fri Jul 23, 2010 10:35 pm
by 911-356 dave
Great job Alan.
What a relief to get back a space in the workshop, looking forward to the pictures of the shell that Barry has rebuilt in paint.
All the best Dave

Posted: Mon Jul 26, 2010 2:48 pm
by TDK
No guesses where I was this weekend...

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I took the car to Bob in order to have her tuned and tested on a rolling road following running in and the first service...

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Sitting on the rolling road ready for the final power run...

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And the results...

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It's the top two plots we're interested in. The top one is the torque and the next one down is the power.

217 bhp and 248 Nm of torque - from only 3000 rpm!!! Very happy! :)

Simon.

Posted: Mon Jul 26, 2010 2:50 pm
by TDK
Here's a short video of the rolling road power run...

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Simon.