911 2.2E restoration

Ongoing and archived Porsche (and other marques) restoration threads from DDK members

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Barry
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Post by Barry »

Nige wrote:When is Barry allowed a holiday? Between this and the Oksara his hands must be worn to the bone. Barry, I suggest you contact your nearest Union Offical!
Yes, it feels a bit busy at the moment, plus of course there's been the development of the ignition boards and a load of Eckold courses as well.

Anyway, I'm gunning to get John's car wrapped up in the next few weeks. Just as we started I had it in mind that we would be done around Easter time, but various other pressures have put paid to that.

Funnily enough, we're pretty much spot-on for hours on the project, despite the scope of extra work. The reality is that the holes might have been bigger, once you're in an area it really doesn't make a huge amount of difference in hours whether you are doing a large or small repair (within reason of course).

One thing that hasn't been illustrated yet, is the amount of trial fitting that has been going on. Front bumper aside, the whole car has now been fitted up, and individual panels have been on and off the car many times. Doors in particular might come on and off 20+ times throughout the whole project, and the nearside rear wing has probably been on and off five or six times today already, as I fabricate and align the embryo nearside rear screen repair.

As John says, the end is in sight (just about), but as they say in various circles, when you've done 80%, you've just got the last 80% to finish. It can be true as well, sometimes a very high proportion of all the work comes in the closing stages, although the above trial fitting during the project does mitigate this to a large degree.

Anyway, it's beginning to develop a solidity to the shell that was absent before, and I'd hope this will be apparent when it returns to the road.

Right, better get back out there, I've got a rear screen aperture to sort out :roll: .
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Nige
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Post by Nige »

Yup, not time to natter Barry get back to work :)
johnM
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Post by johnM »

murph2309 wrote:Starting to look really solid John - great work - been looking forward to this update!

See you soon,

R
Yes I am really pleased with it. I bet your hoping yours isn’t hiding as many issues 8)

Enjoy Spa
John
1970 2.2E Coupe.
2004 996 GT3 mkII
2015 Skoda Octavia VRS TSI DSG.
2021 Toyota GR Yaris Circuit Pack
Gary71
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Post by Gary71 »

johnM wrote:
murph2309 wrote:Starting to look really solid John - great work - been looking forward to this update!

See you soon,

R
Yes I am really pleased with it. I bet your hoping yours isn’t hiding as many issues 8)

Enjoy Spa
It's a sad fact that unless they have been gone through in this level of detail then they are all hiding something :)
Barry
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Post by Barry »

Don't worry Richard, I'll buy a hat to eat if yours is anywhere near the level of this one :wink:

Don't forget that John's car did show clear signs of most of what was going on, even if the extent was hidden. Yours is a rather different prospect: while there will be hidden issues, the general orginality and lack of evidence of bodgery mean they are likely to be far less reaching. Anyway, I think we've already factored in a very realistic 'worst case' figure in advance.

Similarly, even John's car is looking as though it will beat our worst case hours figure at the moment, even after factoring in some gains.
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johnM
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Post by johnM »

Barry wrote:Don't worry Richard, I'll buy a hat to eat if yours is anywhere near the level of this one :wink:

Similarly, even John's car is looking as though it will beat our worst case hours figure at the moment, even after factoring in some gains.
:lol: I hope that’s beat on the good side!!!

Like Barry says the fact that my car had been messed with so much means there were lots of opportunities to bodge and hide issues.

Kind Regards.
John
1970 2.2E Coupe.
2004 996 GT3 mkII
2015 Skoda Octavia VRS TSI DSG.
2021 Toyota GR Yaris Circuit Pack
murph2309
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Post by murph2309 »

8) I know I'm in safe hands with this one and that's what really counts - even if the worst does appear, there's a magician at the helm as far as I can see!

I think the peace of mind that you are investing in here John will be priceless - it will be so cool having had all this rot taken out.

Looking forward to November!

R
1971 2.2 S Targa viewtopic.php?f=28&t=37364
1978 3.0 SC Coupe
1970 VW Type 2 viewtopic.php?f=43&t=62339&p
johnM
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Post by johnM »

Quite a bit has gone on since the last update.

Barry has grafted on a new A post bottom. We chose to only replace the bottom part of the post as the top was good and if the whole post was replaced it would have needed back dating. It has been aligned and fitted so the door needs a single shim on each hinge just the same as when it left the factory.

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The outer sill and kidney bowl have been fitted. These parts have all been on and off numerous times during the fitting stage as Barry hones in on panel fit and gap fit.

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A replacement front wing has been sourced. Do you recognise it Mick? The headlight bowel needed to be replaced and a dent was removed from the front corner after it had an accident with a deer.

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A new bonnet has been fitted and the fit is fantastic.

Image
John
1970 2.2E Coupe.
2004 996 GT3 mkII
2015 Skoda Octavia VRS TSI DSG.
2021 Toyota GR Yaris Circuit Pack
johnM
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Post by johnM »

Most of the outer panels are now jumping on with a clap of Barry’s hands.

Image

The panel fit and gaps are looking very promising.

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So getting to the final part of the metal work, very exciting stuff.

Kind Regards
John
1970 2.2E Coupe.
2004 996 GT3 mkII
2015 Skoda Octavia VRS TSI DSG.
2021 Toyota GR Yaris Circuit Pack
visualfx
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Post by visualfx »

Car's looking really cool John :) Loving those door gaps :shock:

Do you have a painter yet?
johnM
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Post by johnM »

visualfx wrote:Car's looking really cool John :) Loving those door gaps :shock:

Do you have a painter yet?
Thanks Garry I have been following your thread with interest. It looks as if we are on similar journeys. I have a local painter sorted he is looking forward to painting the shell. What colour is your car going to be finished in?

Kind regards
John
1970 2.2E Coupe.
2004 996 GT3 mkII
2015 Skoda Octavia VRS TSI DSG.
2021 Toyota GR Yaris Circuit Pack
visualfx
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Post by visualfx »

Mine is “special order green” which has been a nightmare trying to get the colour from Porsche GB, and I’m still no further forward.

I have a few samples from the car to colour match but would love someone to say it’s “this”

Yours is silver isn’t it ? really strong Porsche colour if it is, and very retro :wink:
Mick Cliff
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Post by Mick Cliff »

johnM wrote:Do you recognise it Mick?
Good to see these parts being recycled :wink:
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johnM
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Post by johnM »

Just realised their are no photos of the wing before the repair.

Image

Image

Amazing to think it now looks like

Image
John
1970 2.2E Coupe.
2004 996 GT3 mkII
2015 Skoda Octavia VRS TSI DSG.
2021 Toyota GR Yaris Circuit Pack
johnM
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Post by johnM »

Hi well it looks as if this chapter is coming to a close and it will be onto the next. The plan is to pick the shell up from Barrys on Tuesday..... Very excited.
Pictures will follow as Barry has his head down grafting :lol:
John
1970 2.2E Coupe.
2004 996 GT3 mkII
2015 Skoda Octavia VRS TSI DSG.
2021 Toyota GR Yaris Circuit Pack
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