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Re: Birth of a rally car
Posted: Sat May 18, 2013 9:05 am
by Darren65
Congratulations on your Tour Britannia result Phil, magnificent achievement….It prompted me to re-read this thread, this really is a special car.
Love all the weight saving, where did you end up with final weight?
A general update on the car would be most welcome.
Cheers,
Re: Birth of a rally car
Posted: Sun May 19, 2013 9:38 am
by pht9
The weight of the car without fuel is 980kg in Rally trim, we can reduce that down to around 965kg if it was in 'circuit spec'
I guess the biggest update for the car is the upgrade to the 3.0 MFI engine, that I have been developing for around 18 months. It is pretty unique specification, as it uses our own design pistons, camshaft profile and exhaust system. I am very pleased with the results, we have just under 300bhp and I have been working on the tractability of the engine throughout its range, which is so important for a rally motor. The MFI pump has been on and off so many times with adjustments to the fuelling

. I use a lambda sensor in the exhaust, and datalog the runs, so that I can fine tune the mixture
The latest upgrade was switching the ignition to the 8-pin HKZ units as the RSR ran in period, along with a spare, plus the rpm limiter that is adjustable

Re: Birth of a rally car
Posted: Sun Sep 01, 2013 9:10 am
by pht9
for anyone attending Castle Hedingham next Sunday, we will have the SCR on display, along with a VERY special friend that makes its first public UK debut
Look forward to seeing you all !
Re: Birth of a rally car
Posted: Sun Sep 01, 2013 9:15 am
by yoda
Great result Phil and a super car - must be a hoot to drive.
Now tell us about the special friend ...........

Re: Birth of a rally car
Posted: Sun Sep 01, 2013 9:58 am
by stretch
Do i know this "Special friend" Phil ? Or is she not special yet.
Re: Birth of a rally car
Posted: Sun Sep 01, 2013 10:01 am
by Bootsy
How special is she? Will have to come and see next Sunday
Re: Birth of a rally car
Posted: Sun Sep 01, 2013 12:46 pm
by pht9
its special, you guys won't be disappointed

Re: Birth of a rally car
Posted: Thu Nov 28, 2013 6:41 pm
by Darren65
pht9 wrote:its special, you guys won't be disappointed

Understatement
pht9 wrote:I will document the engine build a little later
Well?
I just love this car Phil….another thread I keep drifting back to, just awesome!

Re: Birth of a rally car
Posted: Sun Feb 02, 2014 8:38 pm
by pht9
I have decided to market the SCR. Hopefully this thread will become useful in documenting the build process, its a wonderful car and I am sure its future owner will enjoy it as much as I have.
http://www.tech9.ms/car-sales/porsche-9 ... rallye-lhd
Re: Birth of a rally car
Posted: Sun Feb 02, 2014 9:16 pm
by yoda
Hmmmmm ..... just thinking what body parts I could sell to buy that! Lovely car, best of luck with the sale.
Re: Birth of a rally car
Posted: Sun Feb 02, 2014 9:20 pm
by Bootsy
Amazing car, good fortune with the sale
Re: Birth of a rally car
Posted: Sun Feb 02, 2014 9:38 pm
by dragonfly
Great car, someone's in for a treat
Re: Birth of a rally car
Posted: Wed Dec 31, 2014 8:35 pm
by pht9
Its been a while since I posted on the build thread of my SCR, I had a few requests to share the details of the engine. Having successfully completed numerous events, trouble free over the past few years in my car, we have now started to market this engine and have just finished our first client build, I enclose some of the build details. This engine differs from my engine, in that its twin-plugged, my car being built to FIA 3062 homologation where only single plug allowed - I hope you enjoy the content
Engine is based on a 911SC - retains 3.0 Capacity
Layout of components, prior to build
Tech 9 Custom pistons and conrods
Mahle Cylinders, machined for accuracy (bore perpendicular to mounting faces) then plated with ceramic composite
Cylinder heads twin plugged and new sodium filled Intake and Exhaust valves installed
Ports machined for flow and accuracy of mounting to intake manifolds, Injector ports added for MFI injectors
Heart of the beast ! – here you can see the large capacity GT3 Oil pump, one piece steel Intermediate gear, Crank and con-rod assembly, cases with shuffle-pins installed on the main webs. To ensure this lot don’t burst out, secured with ARP Porsche specific engine fasteners throughout
Build completed
Details, Details……. Magnesium High Butterfly 50mm Intake system, MFI Red Top RSR Fuel Pump
Tech 9 Custom exhaust system with equal length stepped headers, with merge collectors
Pre-Dyno – Installed on our engine test bed to bed in camshafts and set ignition timing, set throttle butterflies etc
Dyno testing – Final results 308bhp @ 7600rpm with 233 ft/lbs torque @ 5300rpm with silencing requirements met to allow for MSA event testing
Built as a rally specification engine with good low-mid range torque characteristics, the torque curve is very flat. In race/circuit specification the power output would be closer to 340bhp (any takers ! ???

)

Re: Birth of a rally car
Posted: Thu Jan 01, 2015 10:44 am
by 911hillclimber
Quite a thing of technical beauty Phil, fabulous.
What 'class' will the car with this engine run in?
What cams did you use (if that is the major influence on mid range torque?)
Re: Birth of a rally car
Posted: Thu Jan 01, 2015 11:02 am
by alanchester
A thing of beauty!
One detail missing was the spendy part. Ball park how much would the engine above cost from a starting point of say a known good SC engine?