Flares....
Moderator: Bootsy
- Bootsy
- Site admin and the Boss
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Re: Flares....
A quality update all round
1972 911T | 1994 993 Carrera | 1999 986 Boxster |
Vintage Heuer, Omega, Zenith and other vintage watches - http://www.heuerheritage.co.uk
Vintage Heuer, Omega, Zenith and other vintage watches - http://www.heuerheritage.co.uk
- KS
- Nurse, I think I need some assistance
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Re: Flares....
Can you give me a precise date of completion so I can leave space in the relevant issue of the magazine? 
Looks incredible!
Looks incredible!
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MarkIII
- DDK rules my life!
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Re: Flares....
Great update as ever Darren, your shell for a UK car looks like one the most solud i have ever seen, you will be in paint in no time!
-
rhd racer
- Me and DDK sitting in a tree! KISSING
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Re: Flares....
Yes, fantastic craftsmanship and brilliant ingenuity.
A great talent
A great talent
93 964 C2
99 Boxster 2.5 > 3.4 hill climber
71 914/6 3.0 - gone
'You see Paul, hill climbing is like making love to a beautiful woman. You get your motor running, check your fluids, hang on tight and WHOA..30 seconds later it's all over!' Swiss Tony
99 Boxster 2.5 > 3.4 hill climber
71 914/6 3.0 - gone
'You see Paul, hill climbing is like making love to a beautiful woman. You get your motor running, check your fluids, hang on tight and WHOA..30 seconds later it's all over!' Swiss Tony
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Gary71
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Re: Flares....
Awesome, but please slow down I’m not ready to send my shell off yet! 
- Darren65
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Re: Flares....
....well, it has been some time!KS wrote:Can you give me a precise date of completion so I can leave space in the relevant issue of the magazine?
Looks incredible!
Cheers guys......and Gary, I've been told when I'm being kicked out!
Darren
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
- Darren65
- Nurse, I think I need some assistance
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Re: Flares....
I visited Barry today to deliver a few parts, catch up on progress and discuss the various mods that are in addition to the standard restoration work....

....Barry always has a gem or two to share and this time he excelled...

....it transpires that the battery floor section of the front pan for IB cars is not available as a repair panel, this area on mine was toast and other options for various reasons made no sense so Barry fabricated his own repair section......from scratch and by hand
.....

....a real shame that it won't be seen when the battery is in place....

.....soon to be welded in place...

....pretty damn cool imo!

....Barry always has a gem or two to share and this time he excelled...

....it transpires that the battery floor section of the front pan for IB cars is not available as a repair panel, this area on mine was toast and other options for various reasons made no sense so Barry fabricated his own repair section......from scratch and by hand

....a real shame that it won't be seen when the battery is in place....

.....soon to be welded in place...

....pretty damn cool imo!
Darren
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
- Darren65
- Nurse, I think I need some assistance
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Re: Flares....
...another repair section Barry made for the rear engine bay area looked pretty innocuous however the shape, curve and structure took a bit of effort to achieve....hard to photograph but quite a complex shape with a lot of detail...

....and this is where it's needed....

....if the shell hadn't been blasted this would no doubt have been missed in the 'perfect' engine bay!
....

....again a shame that this repair section will be covered, this time by a crude strengthening modification....

....

....and this is where it's needed....

....if the shell hadn't been blasted this would no doubt have been missed in the 'perfect' engine bay!

....again a shame that this repair section will be covered, this time by a crude strengthening modification....

....
Darren
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
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nrc914
- DDK slapper chatter
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Re: Flares....
Wow, is there no end to that man's talents?!!
Nathan
1975 914/4 1.8 (Needing Resto!)
2008 Cayenne GTS
1993 993 Carrera 2
1967 VW Beetle 1300 (In loads of pieces!)
1975 914/4 1.8 (Needing Resto!)
2008 Cayenne GTS
1993 993 Carrera 2
1967 VW Beetle 1300 (In loads of pieces!)
- Darren65
- Nurse, I think I need some assistance
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- Joined: Mon Dec 13, 2010 10:55 pm
- Location: North Wiltshire
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Re: Flares....
....Barry and I spent some time going over and looking at photos of the various RS (and shell) modications on top the restoration work and these include....
> Centre front pan mod for central oil cooler.
> Brackets for metal fuel tank strap.
> Front strutch cross brace.
> Front ARB mod.
> Centre dash air vent delete.
> Sunroof delete.
> RS pedal box modification.
> Roll hoop plate welding.
> Rear shelf seat belt fixing plates.
> Torsion tube and centre tunnel strengthening.
> Engine bay cross brace strengthening.
> Brackets for short trailing arms.
> Rear ARB support strengthening.
> Fit arches as per factory method**
> Off side rear chassis leg dent using a big hammer!
** Sorry Barry!
> Centre front pan mod for central oil cooler.
> Brackets for metal fuel tank strap.
> Front strutch cross brace.
> Front ARB mod.
> Centre dash air vent delete.
> Sunroof delete.
> RS pedal box modification.
> Roll hoop plate welding.
> Rear shelf seat belt fixing plates.
> Torsion tube and centre tunnel strengthening.
> Engine bay cross brace strengthening.
> Brackets for short trailing arms.
> Rear ARB support strengthening.
> Fit arches as per factory method**
> Off side rear chassis leg dent using a big hammer!
** Sorry Barry!
Darren
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
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brembo
- DDK rules my life!
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Re: Flares....
Darren,your probably keeping as original as possible,but Mike B made these bkts for fuel tank install.
Might be of interest to you.
Great progress so far,keep the reports coming.



Might be of interest to you.
Great progress so far,keep the reports coming.



Regards,
Dougie
Worry is the interest on inevitability !
Dougie
Worry is the interest on inevitability !
- inaglasshouse
- DDK 1st, 2nd and 3rd for me!
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Re: Flares....
Is the factory method really hideous?Darren65 wrote: > Fit arches as per factory method**
** Sorry Barry!
Poor Barry. He'll probably have to do it with his eyes closed.
- Darren65
- Nurse, I think I need some assistance
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Re: Flares....
...they're neat Dougie thanks, Mike Bainbridge is making some great items nowbrembo wrote:Darren,your probably keeping as original as possible,but Mike B made these bkts for fuel tank install..
Darren
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
- Darren65
- Nurse, I think I need some assistance
- Posts: 8161
- Joined: Mon Dec 13, 2010 10:55 pm
- Location: North Wiltshire
- Contact:
Re: Flares....
...truly as far Barry is concerned, I've never heard him groan so loud.......he probably didn't sleep last night!inaglasshouse wrote:.....Is the factory method really hideous? ....
From what I can see the arches were lapped and spot welded rather than butt welded.....crude but simple and very quick....




Darren
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
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DustyM
- I need to get out more!
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- Location: Middle England
Re: Flares....
I can understand his disdain, that's horrible and a rust trap! Especially done that way with the underside lip facing upwards.Darren65 wrote:...truly as far Barry is concerned, I've never heard him groan so loud.......he probably didn't sleep last night!inaglasshouse wrote:.....Is the factory method really hideous? ....
From what I can see the arches were lapped and spot welded rather than butt welded.....crude but simple and very quick....

