Any tips for removing stuck on heater flapper boxes?

Need some help with a technical problem - ask away and let's see if we can all help.

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Burma-Shave
Put a fork in me, I'm done!
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Joined: Mon Jul 31, 2006 9:52 pm
Location: Fife, Scotland

Any tips for removing stuck on heater flapper boxes?

Post by Burma-Shave »

Hi folks, I need to take one of mine off. The 3 bolts are off with no traumas thankfully, but even with these off, boy is that thing stuck on hard! Not even any sign of movement.

Any advice on this, I really don't want to wreck things digging around with screwdrivers and prybars trying to prise it off...cheers
1990 964 C4, 2003 Boxster 2.7
'83 Mercedes 280E. '84 Citroen 2CV. '09 Toyota IQ. '03 BMW R1100S. '99 Yamaha R1 custom. '79 BMW R100 scrambler.

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misteralz
DDK rules my life!
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Re: Any tips for removing stuck on heater flapper boxes?

Post by misteralz »

Is there space to get one of those rubber filter wrenches on it?
Burma-Shave
Put a fork in me, I'm done!
Posts: 1948
Joined: Mon Jul 31, 2006 9:52 pm
Location: Fife, Scotland

Re: Any tips for removing stuck on heater flapper boxes?

Post by Burma-Shave »

How would that work, it cant rotate because of the studs..?
1990 964 C4, 2003 Boxster 2.7
'83 Mercedes 280E. '84 Citroen 2CV. '09 Toyota IQ. '03 BMW R1100S. '99 Yamaha R1 custom. '79 BMW R100 scrambler.

Member#0336
misteralz
DDK rules my life!
Posts: 1102
Joined: Wed Mar 06, 2013 12:10 pm

Re: Any tips for removing stuck on heater flapper boxes?

Post by misteralz »

There should still be some movement - the thread of the studs doesn't touch the holes. You only need the tiniest of rotational movement and then, well, it's moving and you're on your way.
sladey
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Re: Any tips for removing stuck on heater flapper boxes?

Post by sladey »

I'd be wary of heat as you're going to burn off corrosion protection

WD40, leave it. hammer gently on sides. Lather, Rinse, Repeat

then if no joy......

Tinsnips and cut them off (think you can buy stainless ones now)
The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
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