912 outlaw project

Ongoing and archived Porsche (and other marques) restoration threads from DDK members

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jury
I used to have a life, then came DDK
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Post by jury »

Been abit busy recently with nappy changes and late night feeds for the twins, but been managing afew hours a week in the garage...

Got the rubberised undercoat on, its messy stuff but covers well and hides the welds

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Then topcoat...

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The local tyre shop had a sale on so I decided to get the wheels finished in what will be the final body colour and tyres mounted, alittle premptive but a good deal is a good deal



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RSR style front strut brackets mocked up

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Started on the rear seat area. First brace the lower panel and then build the frame work, alot of measuring and re-measuring but got it down to 2mm +/- each side. Paper patterns and trial fitting then finally weld in of the side panels...

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Next step is getting the parcel shelf in and seam sealing it all underneath, sort out the removeable panels and then start thinking about the rollcage...
# 465

1967 912 Polo Red
1968 912/11 RAL 7001 ' MOD ROD '
1990 964 C2 Velvet Red
1991 VW Vanagon GL (SOLD - Vanagone)
2017 Coleman CT200U

“It’s not where you’re from, it's where you’re at”
sladey
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Post by sladey »

Looking cool - keep the pics coming - so you've gone for a custom rear seat arrangement have you? - any particular reason for that?
The simple things you see are all complicated
I look pretty young but I'm just backdated yeah
jury
I used to have a life, then came DDK
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Post by jury »

Thanks!

The original rear seat section was rusted through and in hindsight with what I know now I could have maybe made some patch panels. I managed to get hold of the rear section from a '68 for about $70 but it needed abit of cleaning up. I got hooked on the custom idea after seeing some of the Gary Emory 356's and a rennspeed project. It would be nice to think that there is some weight savings and also if need-be access to the suspension pick up points etc can be done from the topside. At the end of the day hopefully it looks well done and to be honest, cool :)

Chris
# 465

1967 912 Polo Red
1968 912/11 RAL 7001 ' MOD ROD '
1990 964 C2 Velvet Red
1991 VW Vanagon GL (SOLD - Vanagone)
2017 Coleman CT200U

“It’s not where you’re from, it's where you’re at”
jtparr
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Post by jtparr »

great thread chris
nice welding
very intrigued as to the final look of this one.....8)

more please

Jp
1974 2.7 Carrera
(full restoration. now as an RS Touring)
1963 3.8 E Type
( 11 years in the making…………………….)
1952. XK120…the next one ……….……..)
Helen
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Post by Helen »

:notworthy:
member#1182
Currently Porscheless but on the look out for my 30th
jamie
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Post by jamie »

V cool. Makes me wish I could weld well enough to do a car.
'68 912
Walko
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Post by Walko »

Looks like a great project

Michael
jury
I used to have a life, then came DDK
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Post by jury »

V cool. Makes me wish I could weld well enough to do a car.

Thanks, but believe me its has been and still is alot of trial and error
But so far everything seems to be ok :)
# 465

1967 912 Polo Red
1968 912/11 RAL 7001 ' MOD ROD '
1990 964 C2 Velvet Red
1991 VW Vanagon GL (SOLD - Vanagone)
2017 Coleman CT200U

“It’s not where you’re from, it's where you’re at”
jury
I used to have a life, then came DDK
Posts: 3520
Joined: Mon Apr 16, 2007 9:06 pm
Location: Portland, Oregon, USA

Post by jury »

Parcel shelf in...

I was going to buy a bead roller but preferred the look of circles as opposed to lines/ridges. So after trial fitting the two panels and messing around with a home made stamp with little/no success I decided to cut the holes and back them with some thinner 22 gauge sheet metal using some JB weld (metal epoxy) and spot welds. This will give the desired look and also create the necessary rigidity.

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Spot welded in place and then re-made the upright supports between shelf and window.

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Need to seam seal underneath over the weekend. Das sport half rollcage is on order, hope to get this installed next week.

Chris
# 465

1967 912 Polo Red
1968 912/11 RAL 7001 ' MOD ROD '
1990 964 C2 Velvet Red
1991 VW Vanagon GL (SOLD - Vanagone)
2017 Coleman CT200U

“It’s not where you’re from, it's where you’re at”
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louis356
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Post by louis356 »

Looking good.

The vents on the roof are interesting as I haven't see them from the inside before. There was talk on another thread about putting some high level brake lights in them I think this could work well now seeing your car.

But hey, it's looking cool and thank you for posting pics as it makes it come alive.
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jury
I used to have a life, then came DDK
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Post by jury »

Been abit busy recently with new fatherhood and trying to relocate back to the UK, but here is an update...

Roll bar arrived, great UPS packaging...
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Then tried to get it to fit, firstly I had to cut out the previously welded in 'rear seat' panels, and after much frustration decided to reduce the size of the mounting plate instead, which meant having to re-weld the panel! Very frustrating process but the final solution looks and performs great.

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Plenty of other more important things to do but couldn't resist getting the drill out on the bonnet hinges...it took 10 times longer than I thought and all for a grand total of 125g weight savings, but looks kinda cool now thats its powder coated. Sladey, I am with you on the door handles!

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Another case of adding more work. I have seen some examples of RSR's converted to a single wiper so decided to give it a go, cut out old wiper mounts, reposition, and fill in holes. I still need to sort out the wiper motor, choices are 924/944 maybe mk1 golf? but again, I like the look...

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The dash was pretty badly beaten up with various radio modifications so decided to cut out and repanel. The area where the ash tray was will be a double row bank of toggle switches for lights and wiper etc. Still need to mock-up knee pad/panel support bar.

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Decided that I needed to draw a line under the welding and body forming work, its as good as I can make it so I put a full body and interior rust coat on. After all this time it is good to see it in all one colour again and I'm actually loving the flat black look!

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Some parts back from the powder coaters, now need to press in the new wheel bearings. The new polybronze bushings and monoballs arrived from Elephant Racing...very cool and probably the cleanest they will ever be!

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Its finally looking that I am getting somewhere...

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Fibreglass fenders, bonnet, decklid and bumpers arrived today, going to check them out this week but now have 10 days and counting to get the wheels on so it can be put in a container and shipped back to the UK... :)
# 465

1967 912 Polo Red
1968 912/11 RAL 7001 ' MOD ROD '
1990 964 C2 Velvet Red
1991 VW Vanagon GL (SOLD - Vanagone)
2017 Coleman CT200U

“It’s not where you’re from, it's where you’re at”
Timo
Put a fork in me, I'm done!
Posts: 1664
Joined: Wed May 16, 2007 9:52 pm
Location: Shropshire

Post by Timo »

Excellent thread, looks like things are really coming on. Can't wait to see the next installment. 8) makes me want another project car :drunken:
Lightweight_911
Nurse, I think I need some assistance
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Post by Lightweight_911 »

I had missed your last few posts on this thread & have only just caught up - superb workmanship & attention to detail !

Good to hear that the car is coming to the UK so we'll get a chance to see it in person at some stage.
Andy

“Adding power makes you faster on the straights;
- subtracting weight makes you faster everywhere”
912uk
Nurse, I think I need some assistance
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Post by 912uk »

loving the work so far really like the single wiper I went down that road when I was into Watercoolec VW's

I have a few tricks to pass on if you have any probs with that set up..

the cars coming here!!!!! tell us more!!

and where you looking to come to ..?
cubist
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Post by cubist »

Amazing work! My white Golf (mk2) uses a merc single wiper motor. Smallish unit and an easy plumb... might be worth a look? Can't wait to see this on it's rims :wink:
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