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So it started with an MOT.... in 2012
Posted: Thu Jun 27, 2013 10:41 pm
by 1968911s
Can I squeeze one more year of fun her? Maybe one last patch, its just a little bit of welding....
... probably won't be too expensive...
nope, rusty, is not well, restoration project calling
Posted: Thu Jun 27, 2013 10:54 pm
by 1968911s
Rich Smith's 1968 911 015.jpg
So after 9 years as my main car, its engine out, and time for the bodywork to go to the car doctor..
the starting point
Posted: Thu Jun 27, 2013 11:26 pm
by 1968911s
so what we have is a RHD 1968 911S, full service history, full owner history, matching numbers chassis, engine, gearbox. A few patches, a bit of filler, a non original colour , silver ( factory colour - slate grey), a number of holes and a fair bit of rust.
back to bare metal and time to start cutting
Posted: Thu Jun 27, 2013 11:37 pm
by 1968911s
So week one of the restoration is now underway, hooray.
stripdown5.jpg
the cutting begins.jpg
front inner wing 3.jpg
through week 2
Posted: Thu Jun 27, 2013 11:47 pm
by 1968911s
Plan is to work round the car anti clockwise... why not ?
front inner wing ...continued..
Posted: Thu Jun 27, 2013 11:53 pm
by 1968911s
front inner wing 8.jpg
patch repaired..
front inner wing 9.jpg
and after much cutting shaping and repairing
front inner wing 13.jpg
front inner wing completed
Posted: Fri Jun 28, 2013 12:01 am
by 1968911s
front inner wing is completed, week 3 is over.
next stop torsion tube replacement
Posted: Fri Jun 28, 2013 12:13 am
by 1968911s
the next two weeks are spent cutting out the old torsion tube and welding in this donor tube shipped from the USA, and a longitudinal repair kit sourced in the uk.
Re: So it started with an MOT.... in 2012
Posted: Fri Jun 28, 2013 4:02 pm
by 911hillclimber
Good grief! How did it pass the MoT the previous years?
Look forward to your repair of the taboo torsion tube at the rear.
Lots of pics required please!
Re: So it started with an MOT.... in 2012
Posted: Fri Jun 28, 2013 5:07 pm
by jackstowers
Must have been really strong paint! It looked pretty good at the start. Back to slate grey?
Re: So it started with an MOT.... in 2012
Posted: Fri Jun 28, 2013 5:26 pm
by 1968911s
Yes back to slate grey, with red and black interior, black carpet, red seats and panels. Although this feels like it is a long way away...
Will post torsion tube surgery tonight.
Regards Rich
onto that torsion tube...
Posted: Fri Jun 28, 2013 11:17 pm
by 1968911s
cutting into the rear longitudinal reveals hidden rust, this would become a theme..
torsion tube was welded to unlikely places
Posted: Fri Jun 28, 2013 11:21 pm
by 1968911s
you can see here where the tube had been welded to the rear kick board between the rear seat pressings and the floor pan.
cutting out the old tube
Posted: Fri Jun 28, 2013 11:33 pm
by 1968911s
after a good bit of measuring the old tube comes out, in fairness there wasn't much actually holding this in place
evidence of a numerous plate 'repairs' to chassis
Posted: Fri Jun 28, 2013 11:50 pm
by 1968911s
under the underseal on the passenger side the outside of the longitudinal was fine this was removed for access, but that was it. From the torsion tube side under the first plate, were , second and third repair plates on the original rusty metalwork.. it all had to go..