So it started with an MOT.... in 2012
Moderator: Bootsy
So it started with an MOT.... in 2012
Can I squeeze one more year of fun her? Maybe one last patch, its just a little bit of welding....
... probably won't be too expensive...
... probably won't be too expensive...
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- Rich Smith's 1968 911 001.jpg (37.13 KiB) Viewed 1801 times
nope, rusty, is not well, restoration project calling
So after 9 years as my main car, its engine out, and time for the bodywork to go to the car doctor..
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- so bodywork and mechanics are separated by a couple of miles..
- peli 911_1.jpg (46.85 KiB) Viewed 1795 times
the starting point
so what we have is a RHD 1968 911S, full service history, full owner history, matching numbers chassis, engine, gearbox. A few patches, a bit of filler, a non original colour , silver ( factory colour - slate grey), a number of holes and a fair bit of rust.
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- finding a fair bit of filler, still not much metal
- stripdown3.jpg (55.16 KiB) Viewed 1782 times
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- we find rust, holes and not much metal, the seat belt used to bolt to this panel..
- stripdown2.jpg (55.15 KiB) Viewed 1782 times
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- the stripdown begins
- stripdown1.jpg (53.8 KiB) Viewed 1782 times
back to bare metal and time to start cutting
So week one of the restoration is now underway, hooray.
through week 2
Plan is to work round the car anti clockwise... why not ?
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- get to work on some of those patches
- front inner wing 7 .jpg (32.42 KiB) Viewed 1771 times
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- front inner wing 6.jpg (31.93 KiB) Viewed 1771 times
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- repair to wing supports
- front inner wing5.jpg (29.33 KiB) Viewed 1771 times
front inner wing ...continued..
and after much cutting shaping and repairing
front inner wing completed
front inner wing is completed, week 3 is over.
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- done
- front inner wing 20 - right side complete.jpg (32.82 KiB) Viewed 1764 times
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- front inner wing 19.jpg (18.72 KiB) Viewed 1764 times
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- strut turret
- front inner wing 14 strut top.jpg (30.2 KiB) Viewed 1764 times
next stop torsion tube replacement
the next two weeks are spent cutting out the old torsion tube and welding in this donor tube shipped from the USA, and a longitudinal repair kit sourced in the uk.
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- tube.jpg (46.5 KiB) Viewed 1761 times
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- Nurse, I think I need some assistance
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Re: So it started with an MOT.... in 2012
Good grief! How did it pass the MoT the previous years?
Look forward to your repair of the taboo torsion tube at the rear.
Lots of pics required please!
Look forward to your repair of the taboo torsion tube at the rear.
Lots of pics required please!
73T 911 Coupe, road/hillclimber 3.2L
Lola t 492 / 3.2 hillclimb racer
Boxster 987 Gen II 2.9
Lola t 492 / 3.2 hillclimb racer
Boxster 987 Gen II 2.9
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- DDK rules my life!
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Re: So it started with an MOT.... in 2012
Must have been really strong paint! It looked pretty good at the start. Back to slate grey?
David
1973 914 zambezi green
1972 911T (lhd 71E engine)sadly sold
1973 914 zambezi green
1972 911T (lhd 71E engine)sadly sold
Re: So it started with an MOT.... in 2012
Yes back to slate grey, with red and black interior, black carpet, red seats and panels. Although this feels like it is a long way away...
Will post torsion tube surgery tonight.
Regards Rich
Will post torsion tube surgery tonight.
Regards Rich
onto that torsion tube...
cutting into the rear longitudinal reveals hidden rust, this would become a theme..
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- given the amount of car that is going to be cut away, we need to hold the roof up and the rear quarters apart
- cage for strength.jpg (64.7 KiB) Viewed 1579 times
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- not a lot holding this on.. and this was an mot pass
- outer longitudinal.jpg (62.37 KiB) Viewed 1579 times
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- much corrosion across the bottom of this panel
- inner longitudinal.jpg (57.82 KiB) Viewed 1579 times
torsion tube was welded to unlikely places
you can see here where the tube had been welded to the rear kick board between the rear seat pressings and the floor pan.
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- note the square tubing
- old tube fixings.jpg (61.05 KiB) Viewed 1579 times
cutting out the old tube
after a good bit of measuring the old tube comes out, in fairness there wasn't much actually holding this in place
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- inside longitudinal cut away.jpg (55.47 KiB) Viewed 1574 times
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- visible here are the square sections mentioned before
- old tube.jpg (34.88 KiB) Viewed 1574 times
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- tube out.jpg (57.45 KiB) Viewed 1574 times
evidence of a numerous plate 'repairs' to chassis
under the underseal on the passenger side the outside of the longitudinal was fine this was removed for access, but that was it. From the torsion tube side under the first plate, were , second and third repair plates on the original rusty metalwork.. it all had to go..
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- P9060340.jpg (53.99 KiB) Viewed 1569 times
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- P9060341.jpg (54.39 KiB) Viewed 1569 times
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- P9060344.jpg (47.29 KiB) Viewed 1569 times