Notchback Restoration

Ongoing and archived Porsche (and other marques) restoration threads from DDK members

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911hillclimber
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Post by 911hillclimber »

Agree, very impressive shaping and welding.
I need to try harder...
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Hendrik Moulds
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Post by Hendrik Moulds »

Thanks guys, have to say though it's not me who's doing that although I wish I could!
(Formally 356ist)
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Hendrik Moulds
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Post by Hendrik Moulds »

It's been a while, but work is slowly progressing. Floors welded in properly and work has been done on the front end to strengthen it including new front strut reinforcements and the diagonal piece that joins the floor and battery box.

Image

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(Formally 356ist)
Membership #: 356!
1953 Cabriolet
1959 Coupe (Sold)
1961 Notchback
1961 Sunroof Coupe (Sold)
1962 Coupe (Gone, but not forgotten!)
ALL RHD OF COURSE!
Barry
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Post by Barry »

Mananged to miss this thread upto now ( :oops: ): fantastic project, and very nice sheet-metal work 8) .

Loving the new front clip BTW, and if I remember did you say they were very well priced (for the amount of work)?
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Hendrik Moulds
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Post by Hendrik Moulds »

Barry, they are but it all depends on the dollar exchange (plus VAT of course). The great thing is they come as one piece rather than two halves and fit well with minimal work.
(Formally 356ist)
Membership #: 356!
1953 Cabriolet
1959 Coupe (Sold)
1961 Notchback
1961 Sunroof Coupe (Sold)
1962 Coupe (Gone, but not forgotten!)
ALL RHD OF COURSE!
Barry
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Post by Barry »

It's certainly a lovely piece of work in what must be a very difficult area to get really good.

Congrats to your metal-man as well, I know you said you were delighted with his work when we last met, and I can see why. Fabulous stuff 8) .
DDK Member1243 07741 273865. Now booking Spring '24. Home of the RY Austin 7 Trophy's
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Hendrik Moulds
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Post by Hendrik Moulds »

Yes, it's not easy and of course if it's not done correctly there are plenty of people out there who will tell you so.
(Formally 356ist)
Membership #: 356!
1953 Cabriolet
1959 Coupe (Sold)
1961 Notchback
1961 Sunroof Coupe (Sold)
1962 Coupe (Gone, but not forgotten!)
ALL RHD OF COURSE!
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Post by tim78 »

Fantastic work. I look forward to seeing this progress
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Hendrik Moulds
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Post by Hendrik Moulds »

Work is nearly finished replacing the driver's side heater tube, which of course was a mess.

Image

Image

Also found the chassis number stamped on the A post which I didn't know about.

Image
(Formally 356ist)
Membership #: 356!
1953 Cabriolet
1959 Coupe (Sold)
1961 Notchback
1961 Sunroof Coupe (Sold)
1962 Coupe (Gone, but not forgotten!)
ALL RHD OF COURSE!
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Hendrik Moulds
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Post by Hendrik Moulds »

The rear part of the heater tube is now covered, of course this panel isn't available so had to be made.

Image
Image

New "nuts" on for the spring plate on the drivers side as well now that everything is sorted in this area.

Image

Next job is to finish the heater tube and then it's round to the driver's side rear seat base which needs replacing.
(Formally 356ist)
Membership #: 356!
1953 Cabriolet
1959 Coupe (Sold)
1961 Notchback
1961 Sunroof Coupe (Sold)
1962 Coupe (Gone, but not forgotten!)
ALL RHD OF COURSE!
911hillclimber
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Post by 911hillclimber »

What MIG welder are you using, and what dia wire/gas please?

The tin must be quite thin in places; it would be interesting to know how easy you find it.
Do you pull 'long' welds or a zillion 'spot' welds?

Graham.
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Hendrik Moulds
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Post by Hendrik Moulds »

Hi Graham,

Please note I am not the welding genius, just the photographer and bill payer.

The gas used is energas with either 20 or 25% argon.
Wire is 0.6
Welder is a SIP Autoplus 189 Turbo
He uses lots of spot welds so the metal doesn't warp with the heat.
(Formally 356ist)
Membership #: 356!
1953 Cabriolet
1959 Coupe (Sold)
1961 Notchback
1961 Sunroof Coupe (Sold)
1962 Coupe (Gone, but not forgotten!)
ALL RHD OF COURSE!
roy mawbey
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Post by roy mawbey »

Hendrick,

Looking nice, good fabrication. Interesting thread.

Roy
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Hendrik Moulds
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Post by Hendrik Moulds »

The drivers side rear seat has now been remade and is in place.

From below with the tabs welded back in place:

Image

And from above:

Image
(Formally 356ist)
Membership #: 356!
1953 Cabriolet
1959 Coupe (Sold)
1961 Notchback
1961 Sunroof Coupe (Sold)
1962 Coupe (Gone, but not forgotten!)
ALL RHD OF COURSE!
Gary71
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Re: Notchback Restoration

Post by Gary71 »

Any more updates Hendrik?
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