As mentioned on the previous page, with the main part of the shell complete, I have been busy prepping the front hood.
The hood was the first part of the car I started my prep work on. At this early point in the job, I was determined to build a car with absolutely no filler in it whatsoever. The spanner in that plan was that whoever owned this car in the past sure loved driving into stuff. Whilst Barry had done a nice job of removing the bigger dents, the 'this has to be fun, not a burden' part of the budget-setting process dictated that the smaller ones were to remain.
So I had applied some filler to the dents, block-sanded it back, and felt like the sort of disgusting beast that has just loaded a roll of chicken wire and five Tesco bags into the rotting sill of an MGB. I left the boggy hood propped against the wall and started working on the rest of the car.
Then, as I did more and more research on car restoration, it became clear that a significant part of any top-class resto job was really a top-class filler job. Just asyou don't get to look as dench as the folks on TOWIE or Geordie Shore without fake tan, whey protein and arsehole bleach, you can't achieve the same level of style on a classic automobile without some skim and a block sander.
It's difficult to tell, but I estimate the thickest skim of filler on the main shell of the car to be around 3 or 4mm, probably in the centre of the roof. The sides are pretty thin, and there's a few mm in one of the sills (I forget which) to make the lower edge of one door line up with it. One corner of my rear decklid is a few mm thick and looks a bit odd if you look across the end of it, but it sits very nicely when closed.
My early attempts at sorting the bonnet were feeble by comparison. So, in keeping with my work to date, I coated the whole thing in bog and blocked it back. This is how it looked after the first hit.
I re-bogged it...
Then blocked it again, this time finding the face of Jesus.
More filler.
The metal bits are high spots. You don't really want to see them, but as long as they're not too proud, they can be levelled with high-build primer. The other problem here is that it's difficult to block-sand patches of filler like this - I just can't get them to feel right.
I figured if I shot it with epoxy primer, that might help.
Stupid idea. In my haste to get the panel smooth, I applied way too much. It dried like rubber, not adhering to the panel. In a fit of rage I scraped it all off with a stanley knife scraper, and attempted to fill the gouges I had made in the filler, with several coats of high-build primer. After a few days of fighting with that, I realised I had gone way too far off-piste. Basically, bodywork is a pretty set process. If you screw with the process, things fall apart. This had fallen apart long ago.
In addition to this, the pressure regulator on my compressor had failed and, whilst I could kind of control the gun pressure using the air pressure screw, I couldn't stop 100 psi of air fed directly into the gun doing nasty things to my paint feed when the gun was shut off.
Once again, I was travelling deeper and deeper into the Heart of Darkness. For reasons I can't comprehend in my current state of mind, I tipped a bottle of paint stripper over it, just to really f*** shite up.
On earlier advice, I shut the door and walked away for a few days.
Today... Stripper wheel to the rescue. 10-15 hours of work out of the window.
Here it is with a fresh coat of epoxy.
Also got myself a nice new reg and water trap, plus mini water trap and gauge for the gun end.
I'm out of filler, so more of the same when that arrives...