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Re: 993 restoration

Posted: Sun Aug 21, 2016 10:39 pm
by Ferry Man
KS wrote:Out of interest, do you know what in the engine went bang?
When I was driving the car the engine failure was sudden, unexpected and gave no warning.
There was a sickening bang and a death rattle. No smoke, just violent trauma.

Upon dismantling the car I took the undertrays off and peered up.
Pictured below was the sight I saw.
I'm no engineer but I knew it was bad.

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Re: 993 restoration

Posted: Sun Aug 21, 2016 10:43 pm
by Ferry Man
When Nick Fulljames at Redtek inspected the engine he soon concluded - as I had done - that the cases were scrap.
That was a low point.
I'll cut through much consternation here and simply say I ended up having to buy a donor core engine for the rebuild.
This is the rod from my engine. :shock: :shock: :shock:

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Re: 993 restoration

Posted: Sun Aug 21, 2016 10:45 pm
by Ferry Man
Nick checked the engine carefully looking for the trigger for all this mayhem.
It appeared a rod snapped and the broken bottom half flayed around smashing cases as it went.
I have a souvenir. :)

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Re: 993 restoration

Posted: Sun Aug 21, 2016 10:52 pm
by Ferry Man
The guys at Redtek claim they could find no fault upstream or downstream from that broken rod.
I'm supposed to take comfort from the fact I did nothing wrong.
And in fairness the previous owner could not have known or predicted the failure.

So, look at this photograph. You can see the top left half of the rod section is silvery smooth like a crack. The bottom right half is ripped and torn apart. The rod probably had that casting fault from day one. It lasted 120,000 miles and then, finally, gave up. In a big way.
Nick said I'd been driving around in a grenade without the pin in place.... :roll:

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Re: 993 restoration

Posted: Sun Aug 21, 2016 10:53 pm
by Darren65
993's are indeed beautiful cars......often wonder what they'd feel like 300KG lighter!

Hope this is going radical!

Great colour choice! 8)

Re: 993 restoration

Posted: Sun Aug 21, 2016 11:05 pm
by Ferry Man
Darren65 wrote:993's are indeed beautiful cars......often wonder what they'd feel like 300KG lighter!
They'd probably feel like a 2.7RS. :)

Re: 993 restoration

Posted: Sun Aug 21, 2016 11:05 pm
by Ferry Man
And no, I'm not going to shed 300 kilos off the car.

Re: 993 restoration

Posted: Sun Aug 21, 2016 11:11 pm
by jamie
I think the reason the engine stopped working is that a conrod snapped.

Just trying to help you get through this a bit quicker.

Re: 993 restoration

Posted: Sun Aug 21, 2016 11:19 pm
by Mike
:happy6: A Mexico blue emoji, or is it Riviera... been looking forward to this! :cheers:

Re: 993 restoration

Posted: Mon Aug 22, 2016 5:55 am
by Bootsy
Likewise, having discussed this project at CLM it's great to see the thread underway and great reference for my Autumn / Winter project

Re: 993 restoration

Posted: Mon Aug 22, 2016 4:17 pm
by murph2309
I'm looking forward to this too - loving the fact it's being done on a 993 (whatever the crowd says)

I think Jamie might have the diagnosis right for your engine woes. Seems to know a thing or two that man. And all done from a distance too :-)

Pi55er about the case halves though - can you get a new set re-stamped?

Will you be putting the tea-ball thingies on the engine (that was a real moment for me when you did that to Turkis Blue)

Re: 993 restoration

Posted: Mon Aug 22, 2016 8:01 pm
by 911SE
Hi Paul, having very much enjoyed your previous threads I'm really looking forward to watch this one unfold!

Re: 993 restoration

Posted: Mon Aug 22, 2016 8:57 pm
by mycar
murph2309 wrote:
Will you be putting the tea-ball thingies on the engine (that was a real moment for me when you did that to Turkis Blue)
Agreed, tea-ball thingies and quite big trumpets.

And stickers... lots of stickers.

Looking forward to a tale of transportation restoration, narrated by a master thread weaver. :cheers:

Re: 993 restoration

Posted: Mon Aug 22, 2016 9:27 pm
by 964RS
Ferry Man wrote:So, I’d purchased a great car for a bargain price.
Something tells me it aint gonna be cheap by the end though..... :shock: :shock:

Hope it turns out nicely though :thumbright:

Re: 993 restoration

Posted: Mon Aug 22, 2016 10:47 pm
by Ferry Man
So, engine blown up, decision made, start pulling the car apart.
I called in a window specialist to cut the front & rear glass out (they are bonded in on a 993) and one of the first jobs was to discard the rear wiper.
That was purely a styling decision. I think the wiper disfigures the look of the rear and it's not really necessary on a 911.
The photograph shows the wiper motor already removed (it sits in the indentation on the rear shelf).
But the shaft for the wiper arm drive goes through the glass.

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