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bit more cutting then we can start reconstructive surgery

Posted: Fri Jun 28, 2013 11:53 pm
by 1968911s
more rough repairs - more cutting, the first of the new metal goes on

further reconstruction on the passenger side

Posted: Fri Jun 28, 2013 11:57 pm
by 1968911s
fabrication and welding continues

over to the drivers side

Posted: Sat Jun 29, 2013 12:01 am
by 1968911s
further welding in longitudinal repair ahead of attaching the torsion tube..

donar tube is offered into place

Posted: Sat Jun 29, 2013 12:09 am
by 1968911s
.. and welded in

more tube welding

Posted: Sat Jun 29, 2013 12:12 am
by 1968911s
tube is welded to each of the three layers that make up the rear chassis attachment points

finishing touches to the tube refixing

Posted: Sat Jun 29, 2013 12:15 am
by 1968911s
finally the replacement with fresh pressed steel the rotten drivers side longitudinal

reweld in kick board

Posted: Sat Jun 29, 2013 12:19 am
by 1968911s
finally kick board welded back in

rear inner wings

Posted: Sat Jun 29, 2013 12:20 am
by 1968911s
in the top corner of P9140411 you can see the rear inner wing... this is the next stop. Torsion tube was replaced in weeks 5 and 6.

onto the rear inner wing workshop weeks 7&8

Posted: Sat Jun 29, 2013 8:15 am
by 1968911s
so on the passenger side there was evidence that previous work had seen a replacement of this panel, the metal was better, the welding was messy, plan here would be to cleanup the welding and re-weld. On the drivers side there was not much more than rust held together with, trim panels, paint and alot of patches welded to patches on under the wheel arch.

rebuild the inner wing

Posted: Sat Jun 29, 2013 8:24 am
by 1968911s
more cutting a bit of shaping and a touch of welding

onto the drivers sill..

Posted: Sat Jun 29, 2013 8:54 am
by 1968911s
So the tacked welding on the outer sill from a previous 'restoration' was so poor in could literally be twisted off, good to get if off, as the bottom of the a post was in bad condition, inner sill was in ok condition, but again would need re-welding.

drivers a post repair

Posted: Sat Jun 29, 2013 8:58 am
by 1968911s
repair to lower a post, in preparation for new outer sill

waiting for outer sill, so onto the inside of the car

Posted: Sat Jun 29, 2013 9:04 am
by 1968911s
the welding of the sill to the floor, poor, and damaged, replaced in strips

internal sill repair

Posted: Sat Jun 29, 2013 9:08 am
by 1968911s
further repairs to inner sill

outer sills arrive weeks 9 and 10

Posted: Sat Jun 29, 2013 9:13 am
by 1968911s
new lip is welded onto the top of the inner sills to give good metal to attach the outer sill, bottom of A post repair is finished