The fixing holes in the door cards are laser cut, so the temptation was to start by punching the holes through the vinyl.
Instead I thought I had better check all the holes relative to my original door card. Glad I did as a couple of the holes were in the wrong place.
So after correcting the hardboard part of the card, I carefully punched all the holes I required with my punch set.
The next step was to cut out the cutouts for the '74 speaker grills. I had bought these from a guy who has had them remanufactured and sells them on the Pelican forum amongst other places. These grills have three fixing points as per the originals, whereas the door car was punch for four. Again more modifications but eventually fitted and looked good.
I prepared the door frame, making sure the door pull bar was fitted first. I had laready made my own plastic membranes ( another job for the punch set ).
![Image](https://farm8.staticflickr.com/7823/40457007833_be57c80670_c.jpg)
I then fitted the door card making sure I could trial fit all the fittings including the ones for the door bin. I think it looks good!
![Image](https://farm8.staticflickr.com/7897/46699533224_955e8ff9d8_c.jpg)
The only downside is I managed to dislodge the door pull bar - oh well tomorrows job is to disassemble it all to refit the bar!