My '72 911T
Moderator: Bootsy
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- Nurse, I think I need some assistance
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Re: My '72 911T
I even had welding gloves on!
Today I'll try not to draw (too much!) blood, but I do have to finish off cleaning the sealing flange up before welding it back on, but I might use sandpaper
Today I'll try not to draw (too much!) blood, but I do have to finish off cleaning the sealing flange up before welding it back on, but I might use sandpaper
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- Nurse, I think I need some assistance
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Re: My '72 911T
I used a tight flame plumbers blow lamp to soften and the scrape that plastic coating off, then a wire brush, but not one as aggressive as yours!
It looks evil to me.
It looks evil to me.
73T 911 Coupe, road/hillclimber 3.2L
Lola t 492 / 3.2 hillclimb racer
Boxster 987 Gen II 2.9
Lola t 492 / 3.2 hillclimb racer
Boxster 987 Gen II 2.9
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- Nurse, I think I need some assistance
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Re: My '72 911T
Heat gun and scraper have got the worst of it off, but getting back to nice bright steel needs a bit more aggression.
Done nothing today as my wrist is too stiff and swollen.
Hopefully tomorrow I’ll be back on it!
Done nothing today as my wrist is too stiff and swollen.
Hopefully tomorrow I’ll be back on it!
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- Nurse, I think I need some assistance
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Re: My '72 911T
Started to rebuild the inner wings today:
The reveal:
After the clean, plenty of work needed with some tricky shapes:
First section complete but not welded in yet:
Next step is a big panel to meet up with it.
Slowly but surely...
The reveal:
After the clean, plenty of work needed with some tricky shapes:
First section complete but not welded in yet:
Next step is a big panel to meet up with it.
Slowly but surely...
- Bootsy
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Re: My '72 911T
You’re bossing it Gazzer
1972 911T | 1994 993 Carrera | 1999 986 Boxster | 1990 T25 Camper
Vintage Heuer, Omega, Zenith and other vintage watches - http://www.heuerheritage.co.uk
Vintage Heuer, Omega, Zenith and other vintage watches - http://www.heuerheritage.co.uk
- Darren65
- Nurse, I think I need some assistance
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Re: My '72 911T
....he certainly is!Bootsy wrote:You’re bossing it Gazzer
In awe of your ability, superb!
Darren
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
72T 2.5... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=56183
73 2.4E ... http://ddk-online.com/phpBB2/viewtopic.php?f=10&t=44242
77 Carrera 3.0...to 74 3.0RS ... http://ddk-online.com/phpBB2/viewtopic.php?f=28&t=63389
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- Nurse, I think I need some assistance
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Re: My '72 911T
Cheers guys. This bit is pretty crude metal bashing, but luckily it’s all hidden!
Anything visible (like fitting 1/4 panels) will be by the magic Barry touch, not me!
I’ve had a fairly productive time today and made bulk of the big panel. Annoyingly I had to cut the end as I couldn’t make the 3D curve.
I’ve a day off tomorrow so this should be welded in and then I can start on the other side, which is in much better condition.
I’ll dress the welds back a bit, but I’m not getting obsessive about a smooth finish inside the arch as I’d rather keep the strength. The inside is visible, but covered in stone chip and behind the CDI box!
Anything visible (like fitting 1/4 panels) will be by the magic Barry touch, not me!
I’ve had a fairly productive time today and made bulk of the big panel. Annoyingly I had to cut the end as I couldn’t make the 3D curve.
I’ve a day off tomorrow so this should be welded in and then I can start on the other side, which is in much better condition.
I’ll dress the welds back a bit, but I’m not getting obsessive about a smooth finish inside the arch as I’d rather keep the strength. The inside is visible, but covered in stone chip and behind the CDI box!
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- Nurse, I think I need some assistance
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Re: My '72 911T
Tough panel Gary, and you really need a sand bag and appropriate mallets to even hope to get the compound 'dish'.
I too would leave the hidden welds full, far too easy to thin the steel for no real gain in anything.
Graham.
I too would leave the hidden welds full, far too easy to thin the steel for no real gain in anything.
Graham.
73T 911 Coupe, road/hillclimber 3.2L
Lola t 492 / 3.2 hillclimb racer
Boxster 987 Gen II 2.9
Lola t 492 / 3.2 hillclimb racer
Boxster 987 Gen II 2.9
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- Nurse, I think I need some assistance
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Re: My '72 911T
I have sandbag and mallets, I got half way there but needed to lose about 10mm of steel so that was never going to happen!
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- Nurse, I think I need some assistance
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Re: My '72 911T
Great work Gary. You are everlastingly optimistic which is to be admired. I also admire your bravery on taking all this on and in your own garage too. Hats off!
Where do you buy your new sheet metal?
Regards
Mike
Where do you buy your new sheet metal?
Regards
Mike
_____________________________
73 RS (Sold)
67 S
Mint T (Sold)
996 Turbo (Sold)
73 2.4E (home after 25 years) and Sold again
73T targa (signal yellow project)
1953 Vauxhall Velox
914/6
1963 356B
https://www.mybespokeroom.com/
73 RS (Sold)
67 S
Mint T (Sold)
996 Turbo (Sold)
73 2.4E (home after 25 years) and Sold again
73T targa (signal yellow project)
1953 Vauxhall Velox
914/6
1963 356B
https://www.mybespokeroom.com/
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- Nurse, I think I need some assistance
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- Joined: Wed Mar 31, 2004 1:27 pm
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Re: My '72 911T
Thanks Mike,
I hope it all works out in the end, without the right forming tools this stuff is really tricky. It’s just bent in the vice/over my knee!
I bought the metal from a local fabrication firm a few years back and I’m still working my way through the big sheet! Luckily everything seems to be 18g.
Biggest problem is holding the reference line for the 1/4 flange as the original was long gone.
I hope it all works out in the end, without the right forming tools this stuff is really tricky. It’s just bent in the vice/over my knee!
I bought the metal from a local fabrication firm a few years back and I’m still working my way through the big sheet! Luckily everything seems to be 18g.
Biggest problem is holding the reference line for the 1/4 flange as the original was long gone.
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- Nurse, I think I need some assistance
- Posts: 10323
- Joined: Wed Mar 31, 2004 1:27 pm
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My '72 911T
Today was a productive day.
Paint was involved!
I’ve cut the quarters back a bit further to get at the foam inside and improve access for the parcel shelf and the top of the RH inner wing.
The paint is epoxy 121 rollered and brushed on, masked off where more welding is needed. There’s weld through primer covering those areas. I couldn’t stand to see all that shiny steel go rusty again!
Next is the end of the LH inner wing and working out what to do with the bit where the oil breather pipes go through as it’s mainly lace!
Paint was involved!
I’ve cut the quarters back a bit further to get at the foam inside and improve access for the parcel shelf and the top of the RH inner wing.
The paint is epoxy 121 rollered and brushed on, masked off where more welding is needed. There’s weld through primer covering those areas. I couldn’t stand to see all that shiny steel go rusty again!
Next is the end of the LH inner wing and working out what to do with the bit where the oil breather pipes go through as it’s mainly lace!
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Re: My '72 911T
Great start Gary. Good job.
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- DDK Fanatic
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Re: My '72 911T
Really excellent work. I am really enjoying this thread already.
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- Nurse, I think I need some assistance
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Re: My '72 911T
Gary, please can you give me the source of the 121 epoxy primer you rolled on?
I've been told to cover my stripped car with this prior to going to the paint shop.
Thanks, Graham.
I've been told to cover my stripped car with this prior to going to the paint shop.
Thanks, Graham.
73T 911 Coupe, road/hillclimber 3.2L
Lola t 492 / 3.2 hillclimb racer
Boxster 987 Gen II 2.9
Lola t 492 / 3.2 hillclimb racer
Boxster 987 Gen II 2.9